Heatiator C40 owner manual Table of Contents

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Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

 

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

 

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

 

• NOTICE: Indicates practices which may cause damage to the fireplace or to property.

 

 

Table of Contents

2

C. Draft.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Congratulations!

D.

Negative Pressure.. . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Warranty

4

E.

Locating Fireplace & Chimney

. . . . . . . 33

1 Listing and Code Approvals

6

F.

Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . 34

A.

Appliance Certification.. . . . . . . . . . . . . . . . . . . . . . . . . 6

G.

Fireplace System Requirements.. . . . . . . . . . . . . . . . 34

B.

Manufactured Home Approved

. . . . . . . . 6

H. Inspect Fireplace and Components.. . . . . . . . . . . . . . 34

C.

BTU & Efficiency Specifications

. . . . . . . . 7

6 Framing & Clearances

35

D.

Non-Combustible Materials.. . . . . . . . . . . . . . . . . . . . . 7

A.

Selecting Fireplace Locations

. . . . . . . 35

E.

Combustible Materials.. . . . . . . . . . . . . . . . . . . . . . . . . 7

B. Clearances. . . . . . . . . . . . . . . . . 36

F.

Electrical Codes. . . . . . . . . . . . . . . . 7

C.

Frame the Fireplace

. . . . . . . 37

G.

Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 7

D.

Electrical Access and Wiring Diagram.. . . . . . . . . . . . 38

2 Operating Instructions

8

A. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 B. General Information. . . . . . . . . . . . . . 9

C.Baffle and Blanket Placement. . . . . . . . . . . . . . . . . . . 9

D.Firebrick Placement. . . . . . . . . . . . . . 9

E.

Wood Fuel

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . 10

F.

Outside Air

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . 11

G. Clear Space Near the Fireplace .

. . . . . . . . . . . . . . . 12

H.

Glass Doors

. . . . . . . . 12

I.

Fan Operation. .

. . . . . .

. . . . . . . . 12

J.

Fire Safety

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . 13

K.

Over-Firing Your Appliance . . . .

. . . . . . . . . . . . . . . . 13

L.

Chimney Fire . . .

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . 13

M.Starting a Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

N.Burning Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

O. Automatic Combustion Control (ACC).. . . . . . . . . . . . 15 P. Manual Timer Override . . . . . . . . . . . . . . . . . . . . . . . 16 Q. Burning Guidelines .. . . . . . . . . . . . . . . . . . . . . . . . . . 16 R. Burn Rates. . . . . . . . . . . . . . . . . 16 S. Opacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3 Troubleshooting

17

A.Understanding Vent Problems.. . . . . . . . . . . . . . . . . . 17

B.Draft Problems. . . . . . . . . . . . . . . . 17

C. Diagnostics and Problem Solving . . . . . . . . . . . . . . . 19

4 Maintenance and Servicing the Fireplace

21

A. General Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . 21 1. Creosote (Chimney) Cleaning . . . . . . . . . . . . . . . 21

2. Disposal of Ashes. . . . . . . . . . . . . 22

3.Glass Cleaning. . . . . . . . . . . . . . 22

4.Care and Cleaning of Plated Surfaces.. . . . . . . . . 22

5. Door and Door Gasket . . . . . . . . . . . . . . . . . . . . 22

6. Maintenance Task List. . . . . . . . . . . . . . . . . . . . . 23 B. Replacement Maintenance . . . . . . . . . . . . . . . . . . . . 23 1. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . 23

2. Firebrick Replacement. . . . . . . . . . . 24

3.Baffle Removal and Installation. . . . . . . . . . . . . . 25

4.Fan Replacement.. . . . . . . . . . . . . . . . . . . . . . . . . 25

5. Timer Assembly Replacement. . . . . . . . . . . . . . . 27

6. Timer Removal & Replacement. . . . . . . . . . . . . . 28

C. Service & Maintenance Log

. . . . . .30

5 Getting Started

31

A.Typical Fireplace System.. . . . . . . . . . . . . . . . . . . . . . 31

B.Design and Installation Considerations. . . . . . . . . . . 32

7 Installation of Fireplace

39

A. Install the Outside Air Kit. . . . . . . . . . . . . . . . . . . . . . 39 B. Secure the Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . 41 C. Place Protective Metal Hearth Strips. . . . . . . 41

8 Chimney Assembly

42

A. Chimney Requirements.. . . . . . . . . . . . . . . . . . . . . . . 43 B. Chimney Termination Requirements. . . . . . . . . . . . . 43 C. Using Offsets/ Returns. . . . . . . . . . . . . 44 D. Assemble the Chimney Sections.. . . . . . . . . . . . . . . . 45 E. Installing CAK4A and Flex Pipe. . . . . . . . . 45

F.Install Ceiling Firestops . . . . . . . . . . . . . . . . . . . . . . . 46

G.Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . 47

H. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . . 47 I. Double-check the Chimney Assembly. . . . . . . 48 J. Cut out Hole in Roof. . . . . . . . . . . . . . 48 K. Complete Installation.. . . . . . . . . . . . . . . . . . . . . . . . . 48 L. Install Flashing. . . . . . . . . . . . . . . . 48 M. Chimney Termination Requirements.. . . . . . . . . . . . . 49 N. SL-300 Series Ceiling/Roof Thimble. . . . . . . 50

9 Chase Installations

51

A. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 51 B. Install Fireplace & Chimney.. . . . . . . . . . . . . . . . . . . . 52 C. Install Chase Top. . . . . . . . . . . . . . . 52 D. Install Termination Cap . . . . . . . . . . . . . . . . . . . . . . . 52

10 Finishing

54

A. Non-Combustible Materials. . . . . . . . . . . . . . . . . . . . 54

B.Combustible Materials.. . . . . . . . . . . . . . . . . . . . . . . . 54

C.Non-Combustible Facing Material In- . . . . . . . . . . . . 54 stallation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

D. Hearth Extension. . . . . . . . . . . . . . . 55 E. Finishing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 F. Mantel. . . . . . . . . . . . . . . . . . 對 . 58

11 Accessories

59

A. Heat Zone Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . 59 B. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

12 Reference Materials

63

A.Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 63

B.Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 64

C. Service Parts. . . . . . . . . . . . . . . . 67 D. Contact Information. . . . . . . . . . . . . . 71

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Heatilator • Constitution EPA Fireplace • 480-1091H

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Contents Hot screen/mesh and glass doors will cause burns C40009 Listing Label Information/LocationTable of Contents Limited Lifetime Warranty Warranty Conditions Listing and Code Approvals Appliance CertificationManufactured Home Approved Combustible Materials BTU & Efficiency Specifications Electrical CodesGlass Specifications Non-Combustible MaterialsOperating InstructionsUser Guide Your FireplaceHot glass will cause burns Baffle and Blanket Placement Firebrick PlacementGeneral Information Seasoning Moisture contentWood Fuel Hardwood vs. SoftwoodOutside Air Seasoned WoodStoring Wood Glass Doors Clear Space Near the FireplaceChimney Fire Fire SafetySymptoms of Over-Firing Over-Firing Your Appliance2nd stage Starting a FireBurning Process Kindling or 1st stageAutomatic Combustion Control ACC Final stageSlide Air Control Slide Left to Stop Opacity Manual Timer OverrideBurn Rates Burning GuidelinesTroubleshooting Understanding Vent ProblemsDraft Problems For start-up? Diagnostic Question Possible Causes of Condition Solutions Diagnostics and Problem SolvingDon’t get enough/any heat. What can I do about it? General Maintenance Creosote Chimney Cleaning Maintenance and Servicing the FireplaceDoor and Door Gasket Care and Cleaning of Plated SurfacesGlass Cleaning Disposal of AshesReplacement Maintenance Glass Replacement Maintenance Task ListFire Brick Configurations Firebrick ReplacementBaffle Removal and Installation Fan ReplacementFan Cord Location Removing the fan Fan Replacement Instructions11 Timer Assembly Timer Assembly ReplacementLinkage Arm Slider Control Rod Timer Removal & ReplacementHeatilator Constitution EPA Fireplace 480-1091H Date of Service Performed By Description of Service Service & Maintenance LogTypical Fireplace System Getting Started Installer GuideDesign and Installation Considerations DraftNegative Pressure Frequently open doors Central heat outlets or returns Locating Fireplace & ChimneyTools and Supplies Needed Fireplace System RequirementsInspect Fireplace and Components Selecting Fireplace Locations Framing & ClearancesClearances to Combustible Materials ClearancesMinimum Clearances to Combustibles Within Enclosure Area Frame the FireplaceFan Wiring Diagram Electrical Access and Wiring DiagramInstall the Outside Air Kit Installation of FireplaceMm metal flex Fireplace Or rigid pipe Place Protective Metal Hearth Strips Secure the FireplaceChimney Assembly Chimney Termination Requirements Chimney RequirementsExample Using Offsets/ ReturnsAssemble the Chimney Sections Installing CAK4A and Flex PipeInstalling Flex Pipe Install Ceiling FirestopsSecure the Chimney Install Attic Insulation ShieldCut out Hole in Roof Double-check the Chimney AssemblyComplete Installation Install Flashing13 Multiple Chimney Locations Consult local codes for framing details SL-300 Series Ceiling/Roof ThimbleConstruct the Chase Chase InstallationsInstall Fireplace & Chimney Install Chase TopInstall Termination Cap ST375 Square Termination Cap TCT375 Terra Cotta Cap = 1/k x inches of thickness FinishingNon-Combustible Materials Non-Combustible Facing Material StallationHearth Extension Non-Combustible Sealant MaterialCardboard or Metal Template Position the Hearth Extension Raised Hearth Extension FramingFireplace and Hearth Extension are flush on the floor Finishing Material Combustible MaterialNon-Combustible Material Mantel 13 Mantel SpecificationsHeat Zone Kit Optional AccessoriesRun Length Cut Pipe 40 ft 6-12m 4 wall Firescreen Fireplace Dimensions Reference MaterialsConstitution Catalog Description Catalog No Chimney Components15-3/4 DTO134 Service Parts Part number list on followingConstitution Woodburning Fireplace Stocked At Depot#3 Brick Set Stocked at Depot Baffle Protection Channel Door Handle AssemblyThis page intentionally left blank Do not Discard this Manual Contact Information
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C40 specifications

The Heatiator C40 is an innovative heating solution designed to optimize comfort and energy efficiency in residential and commercial spaces. This advanced heating unit combines modern technology with user-friendly features, making it an excellent choice for anyone looking to improve their heating systems.

One of the standout features of the Heatiator C40 is its powerful heating capacity. With an output of up to 40,000 BTUs, this unit is capable of efficiently warming large areas, ensuring that no space is left cold. The C40 utilizes high-efficiency burners that maximize heat output while minimizing fuel consumption. This not only translates to lower energy bills for the consumer but also contributes to a reduced carbon footprint.

The Heatiator C40 is equipped with advanced smart technology, allowing users to control their heating environment remotely. With the Heatiator mobile app, users can adjust the temperature settings, set schedules, and monitor energy usage from their smartphones. This level of control ensures that comfort is maintained without unnecessary energy waste.

Another notable characteristic of the C40 is its versatile design. The unit can be easily installed in various configurations, including wall-mounted, freestanding, or built-in options, making it suitable for any room layout or decor. Its sleek, compact design also ensures that it blends seamlessly into any environment, providing users with both functionality and aesthetic appeal.

Safety is a priority in the design of the Heatiator C40. The unit is equipped with multiple safety features, including overheat protection, a flame failure device, and an automatic shut-off system. These safety measures provide peace of mind, allowing users to enjoy their heating without worry.

Furthermore, the Heatiator C40 operates quietly, making it an ideal choice for bedrooms and living areas where noise can be a distraction. The noise-reduction technology incorporated into the unit ensures that the heating process is unobtrusive, allowing for a peaceful environment.

In summary, the Heatiator C40 is a cutting-edge heating solution that stands out due to its powerful performance, energy efficiency, and user-friendly technology. With its stylish design, safety features, and advanced controls, the C40 is an excellent investment for anyone looking to enhance their heating system while enjoying the comfort of a warm, inviting space. Whether for homes or businesses, the Heatiator C40 promises reliable performance and satisfaction.
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