Weber 5000 Annual Maintenance, Inspection and Cleaning of the Weber Spider Stopper Guards

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Annual Maintenance

After a period of nonuse we recommend that you perform the following maintenance procedures for your safety.

WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Weber authorized replacement hose. Order from Weber- Stephen Products Co., Customer Service Center or authorized dealer.

Inspect the burners for correct flame pattern. Clean if necessary, following the procedures outlined in the "General Maintenance" section of this manual.

Check all gas fittings for leaks.

DANGER

WARNING: If there is a leak at connection (a) retighten the fitting with a wrench and recheck for leaks with soap and water solution.

If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE.

Contact Weber-Stephen Customer Service.

c)Side burner hose to side burner connection. Figure 5 (c).

d)Valves to manifold connections. Figure 5 (d).

e)Hose to quick disconnect connection. Figure 5 (e).

WARNING: If there is a leak at connections (b), (c), (d) or (e), turn OFF the gas. DO NOT OPERATE

THE BARBECUE. Contact Weber-Stephen Customer Service.

When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

(a)

(b)

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.

WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting.

You will need: a soap and water solution and a rag or brush to apply it.

Make sure main burners are in the OFF position.

Make sure side burner is OFF. Remove valve control knob and screws. Remove enamel top.

Put the FlameCheck button on the FlameCheck valve.

To perform leak checks: turn on gas supply. Push the FlameCheck button down and hold down until leak checking is complete. This will allow gas to fill the hose and manifold.

WARNING: Do not ignite burners while leak checking.

(e)

(c)

(d)

Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.

Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.

Check:

a)Hose to manifold connection. Figure 5 (a).

b)Manifold to side burner hose connection. Figure 5 (b).

Figure 5

Inspection and Cleaning of the Weber Spider Stopper Guards

To inspect the Spider Stopper Guards, remove the control panel and look to see if they have dust or dirt on their outside surfaces. If they do, brush off the outside surface of the Spider Stopper Guards with a soft bristle brush (an old toothbrush for example). Check that there are no gaps in the Spider Stopper Guards’ seams or in the fit around the burners or valves. (See Section "General Maintenance".)

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Contents Genesis 5000 Series LP GAS Units only Warranty Patents and Trademarks Contents Gas supply testing For Installation in CanadaGeneral Instructions StorageAssembly Check package contentsStep Page Page Check contents of hardware packs Assemble frame Assemble wheelsComplete frame assembly Continue frame assemblyCheck the frame assembly Install left end panelInsert casters Install side burner locks Install the three back panelsAdd cooking box General Specifications for Piping Install gas supplyTypical natural gas supply installation. Figure Gas line pipingInstall side burner Check that all burner valves are offConnect flexible hose to manifold Install manifold bracket Install brace panelInstall right end panel Install igniter Install bottom accessory traysInstall left hand swing table Install right hand swing table Hinge rod View from rear of barbecue Check for gas leaks Insert Flavorizer Bars Steam-N-Chips Smoker BARBECUE. Contact Weber-Stephen Customer ServiceInstall the bottom tray Install cooking gratesInstall the lid Secure the side burner Install glass doorsComplete accessory installation To Extinguish Lighting Manual Lighting Side burner will only operate when the Front burner is lit Lighting the side burner Or deathCooking Periodic CleaningStorage and/or Nonuse Drippings and greaseTo use the Steam-N-Chips Smoker Using the Steam-N-Chips SmokerInspection and Cleaning of the Weber Spider Stopper Guards Annual MaintenanceMain Burner Cleaning Procedure General MaintenanceWeber Spider Stopper Guards Main Burner Flame PatternView from behind cooking box Thumb screws Crossover Ignition System Operations FlameCheck Safety System Experiencing flare-ups Burner does not light, or flame is low in High positionSide Burner Maintenance Side Burner TroubleshootingProblem Check Cure Side burner does not light Flame is low in High positionPage Page 19-20 22-24 68-71 Parts List Final Word Thanks
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