Motorola DR 3000 service manual Safe Handling of Cmos and Ldmos Devices, U t i o n

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5-2

Disassembly/Reassembly Procedures: Safe Handling of CMOS and LDMOS Devices

 

 

5.3Safe Handling of CMOS and LDMOS Devices

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of repeaters, and are susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair.

Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions.

DO NOT attempt to disassemble the repeater without first referring to the following CAUTION statement.

!

C a u t i o n

This repeater contains static-sensitive devices. Do not open the repeater unless you are properly grounded. Take the following precautions when working on this unit:

Store and transport all CMOS devices in conductive material so that all exposed leads are shorted together. Do not insert CMOS devices into conventional plastic “snow” trays used for storage and transportation of other semiconductor devices.

Ground the working surface of the service bench to protect the CMOS device. We recommend using the Motorola Static Protection Assembly (part number 0180386A82), which includes a wrist strap, two ground cords, a table mat, and a floor mat.

Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist straps that connect to the bench top covering are Motorola part number 4280385A59).

Do not wear nylon clothing while handling CMOS devices.

Do not insert or remove CMOS devices with power applied. Check all power supplies used for testing CMOS devices to be certain that there are no voltage transients present.

When straightening CMOS pins, provide ground straps for the apparatus used.

When soldering, use a grounded soldering iron.

If at all possible, handle CMOS devices by the package and not by the leads. Prior to touching the unit, touch an electrical ground to remove any static charge that you may have accumulated. The package and substrate may be electrically common. If so, the reaction of a discharge to the case would cause the same damage as touching the leads.

February 21, 2007

6866576D03-A

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Contents Mototrbo Repeater UHF Range 1 Mototrbo Repeater Product Safety and RF Exposure Compliance ForewordDocument History February 21 Table of Contents Glossary Glossary-1 Chapter Basic TroubleshootingAppendix a Emea Regional Warranty, Service and Support List of Figures List of Tables Related Publications Repeater Description IntroductionNotations Used in This Manual Mototrbo Repeater Model Numbering Scheme AA MModel Description MDM27QPR9JA7ANSpecifications UHF1Transmitter Introduction Specifications Test Equipment and Service Aids Recommended Test EquipmentService Aids Programming CablesWire Diagram Test Equipment and Service Aids Programming Cables General Transceiver Performance TestingSetup AM, CW, FM FMSinad Repeater Tuning and Programming Customer Programming Software SetupRepeater Tuning Setup ACC USBCleaning Procedures Disassembly/Reassembly ProceduresPreventive Maintenance InspectionSafe Handling of Cmos and Ldmos Devices U t i o nRepair Procedures and Techniques General Lead Free Solder Paste Part Number ListDisassembling and Reassembling the Repeater General Disassembly Procedures DetailedDisassembly of Cover Disassembly of Repeater Indicator Board Disassembly of Fan Repeater Indicator Board DisassemblyTx Radio Disassembly Removing Transmit RadioRemoving Thermal Pad and Heatsink Receive Radio Removal Disassembly of Power Supply Disassembly of Receive RadioDisassembly of Connector Board Assembly Transmit and Receive Radio Disassembly Detailed Transceiver Board and Receiver Board RemovalRF/DC Retention Clips Removal 10. Transceiver Board Removal Transmit and Receive Radio Reassembly Detailed 12. Transceiver Board with Thermal PadsTransceiver Board and Receiver Board Reassembly OccurRF/DC Retention Clips17. Assembling of PA Pad and O-ring 18. Assembling Die Cast Cover onto Chassis Thermal Pad Replacement Procedure 19. Screw Sequence to Tighten Die Cast Cover22. Placing Thermal Pads on PA and Transistor Components Reassembly of Connector Board Assembly Reassembly of Power SupplyReassembly of Receive Radio Reassembly of the Receive Bracket Assembly to the EnclosureReassembly of Transmit Radio Replacing the Thermal Pad and HeatsinkReassembly of Cover Reassembly of FanReassembly of Repeater Indicator Board Repeater Exploded Mechanical Views and Parts Lists 24. Repeater Assembly Exploded View25. Receive Bracket and Radio Assembly Exploded View 6866576D03-A Torque Chart Disassembly/Reassembly Procedures Torque Chart High Power RF Precaution Basic TroubleshootingReplacement Service Kit Procedures LED Indicator Descriptions LEDAfter Warranty Period Warranty and Service SupportWarranty Period and Return Instructions European Radio Support Centre Ersc Piece PartsTechnical Support Further Assistance From MotorolaEmea Regional Warranty, Service and Technical Support Glossary UHF TOTTPL VIP@6866576D03@