Motorola DR 3000 service manual Removing Thermal Pad and Heatsink

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Disassembly/Reassembly Procedures: Disassembly Procedures — Detailed

 

 

5.6.4.1 Removing Thermal Pad and Heatsink

(Refer to Figure 5-5)

1.Remove all of the seven screws which secure the heatsink to the Transmit radio using a T10 TORX™ driver.

2.Remove the heatsink from the Transmit radio.

3.Peel off and discard the thermal pad.

4.Replace all worn parts.

5.6.5Removing Receive Radio, Power Supply and Connector Board Assembly

(Refer to Figure 5-6)

1.Disconnect SSI flex cable from the connector on the Receive radio, noting orientation of cable which is identified with a dotted line. This is important for reassembly.

2.Disconnect the antenna cable from the Receive radio.

3.Disconnect the power cable from the Receive radio.

4.Remove the two screws securing the retainer clip using a T20 TORX™ driver.

5.Remove accessory connector from the back side of repeater by inserting a flat blade screwdriver into the slot located on the top of the connector.

6.Disconnect all of the cables from their mating connectors located on the connector board assembly.

7.Loosen and remove the five M4 lock nuts that secure the Receive radio assembly with a 7 mm socket driver.

NOTE: The two lock nuts at the side on base will require a magnetic lock nut driver with extension of greater than 150 mm).

8. Slide Receive radio assembly slightly forward before lifting it out of the enclosure.

February 21, 2007

6866576D03-A

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Contents Mototrbo Repeater UHF Range 1 Mototrbo Repeater Product Safety and RF Exposure Compliance ForewordDocument History February 21 Table of Contents Glossary Glossary-1 Chapter Basic TroubleshootingAppendix a Emea Regional Warranty, Service and Support List of Figures List of Tables Related Publications Repeater Description IntroductionNotations Used in This Manual Mototrbo Repeater Model Numbering Scheme AA MModel Description MDM27QPR9JA7ANSpecifications UHF1Transmitter Introduction Specifications Test Equipment and Service Aids Recommended Test EquipmentService Aids Programming CablesWire Diagram Test Equipment and Service Aids Programming Cables Transceiver Performance Testing SetupGeneral AM, CW, FM FMSinad Repeater Tuning and Programming Customer Programming Software SetupRepeater Tuning Setup ACC USBDisassembly/Reassembly Procedures Preventive MaintenanceCleaning Procedures InspectionSafe Handling of Cmos and Ldmos Devices U t i o nRepair Procedures and Techniques General Lead Free Solder Paste Part Number ListDisassembling and Reassembling the Repeater General Disassembly Procedures DetailedDisassembly of Cover Disassembly of Repeater Indicator Board Disassembly of Fan Repeater Indicator Board DisassemblyTx Radio Disassembly Removing Transmit RadioRemoving Thermal Pad and Heatsink Receive Radio Removal Disassembly of Power Supply Disassembly of Receive RadioDisassembly of Connector Board Assembly Transmit and Receive Radio Disassembly Detailed Transceiver Board and Receiver Board RemovalRF/DC Retention Clips Removal 10. Transceiver Board Removal Transmit and Receive Radio Reassembly Detailed 12. Transceiver Board with Thermal PadsTransceiver Board and Receiver Board Reassembly OccurRF/DC Retention Clips17. Assembling of PA Pad and O-ring 18. Assembling Die Cast Cover onto Chassis Thermal Pad Replacement Procedure 19. Screw Sequence to Tighten Die Cast Cover22. Placing Thermal Pads on PA and Transistor Components Reassembly of Power Supply Reassembly of Receive RadioReassembly of Connector Board Assembly Reassembly of the Receive Bracket Assembly to the EnclosureReassembly of Transmit Radio Replacing the Thermal Pad and HeatsinkReassembly of Cover Reassembly of FanReassembly of Repeater Indicator Board Repeater Exploded Mechanical Views and Parts Lists 24. Repeater Assembly Exploded View25. Receive Bracket and Radio Assembly Exploded View 6866576D03-A Torque Chart Disassembly/Reassembly Procedures Torque Chart High Power RF Precaution Basic TroubleshootingReplacement Service Kit Procedures LED Indicator Descriptions LEDAfter Warranty Period Warranty and Service SupportWarranty Period and Return Instructions European Radio Support Centre Ersc Piece PartsTechnical Support Further Assistance From MotorolaEmea Regional Warranty, Service and Technical Support Glossary TOT TPLUHF VIP@6866576D03@