Motorola DR 3000 Reassembly of Fan, Reassembly of Repeater Indicator Board, Reassembly of Cover

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Disassembly/Reassembly Procedures: Transmit and Receive Radio Reassembly — Detailed

5-23

 

 

5.8.5Reassembly of Fan

1.Position the fan in the enclosure with arrow pointing outward and the wires on the fan at the bottom right corner of the fan.

Screws

Position of arrow

Fan

Back of Enclosure

Figure 5-23. Fan Orientation

2.Position the fan grill outside of the enclosure aligning with the screw holes.

3.Install four 3.5 mm screws through the fan grill, the rear panel of the enclosure and onto the fan clip.

4.Secure the fan and tighten the four screws to 1.2 N-m through each of the fan clip.

5.Plug the fan cable plug into the 4-position fan connector on the connector board assembly.

NOTE: It is recommended that you dress and tie wrap the blue ethernet cable and the fan cables.

5.8.6Reassembly of Repeater Indicator Board

Refer to Figure 5-3.

1.Holding Repeater Indicator Board on outer edge, insert the clips of light guide into mounting holes, making sure the light guide snaps into place.

2.Align the four mounting holes on the Repeater Indicator Board onto the four standoffs on the front panel.

3.Install and secure the four M3 screws.

4.Tighten the four M3 screws to 1.0 N-m.

5.Use the four M6 screws to secure the front panel onto the enclosure. Tighten the screws to 3.7 N-m.

6.Connect the blue ethernet cable onto the ethernet connector on the Repeater Indicator Board.

7.Insert the flex cable onto the 30-position connector on the Repeater Indicator Board. The solder terminal end of the flex cable is faced towards the front panel. A solid black line is visible from the top view.

5.8.7Reassembly of Cover

1.Place the cover on the enclosure.

2.Secure the two M4 screws on each side of the cover and one at the top. Tighten the screws to 2.0 N-m.

6866576D03-A

February 21, 2007

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Contents Mototrbo Repeater UHF Range 1 Mototrbo Repeater Foreword Product Safety and RF Exposure ComplianceDocument History February 21 Table of Contents Glossary Glossary-1 Chapter Basic TroubleshootingAppendix a Emea Regional Warranty, Service and Support List of Figures List of Tables Related Publications Repeater Description IntroductionNotations Used in This Manual AA M Mototrbo Repeater Model Numbering SchemeMDM27QPR9JA7AN Model DescriptionUHF1 SpecificationsTransmitter Introduction Specifications Recommended Test Equipment Test Equipment and Service AidsProgramming Cables Service AidsWire Diagram Test Equipment and Service Aids Programming Cables AM, CW, FM FM Transceiver Performance TestingSetup GeneralSinad Customer Programming Software Setup Repeater Tuning and ProgrammingACC USB Repeater Tuning SetupInspection Disassembly/Reassembly ProceduresPreventive Maintenance Cleaning ProceduresU t i o n Safe Handling of Cmos and Ldmos DevicesLead Free Solder Paste Part Number List Repair Procedures and Techniques GeneralDisassembling and Reassembling the Repeater General Disassembly Procedures DetailedDisassembly of Cover Disassembly of Repeater Indicator Board Repeater Indicator Board Disassembly Disassembly of FanRemoving Transmit Radio Tx Radio DisassemblyRemoving Thermal Pad and Heatsink Receive Radio Removal Disassembly of Power Supply Disassembly of Receive RadioDisassembly of Connector Board Assembly Transceiver Board and Receiver Board Removal Transmit and Receive Radio Disassembly DetailedRF/DC Retention Clips Removal 10. Transceiver Board Removal 12. Transceiver Board with Thermal Pads Transmit and Receive Radio Reassembly DetailedOccur Transceiver Board and Receiver Board ReassemblyRetention Clips RF/DC17. Assembling of PA Pad and O-ring 18. Assembling Die Cast Cover onto Chassis 19. Screw Sequence to Tighten Die Cast Cover Thermal Pad Replacement Procedure 22. Placing Thermal Pads on PA and Transistor Components Reassembly of the Receive Bracket Assembly to the Enclosure Reassembly of Power SupplyReassembly of Receive Radio Reassembly of Connector Board AssemblyReplacing the Thermal Pad and Heatsink Reassembly of Transmit RadioReassembly of Cover Reassembly of FanReassembly of Repeater Indicator Board 24. Repeater Assembly Exploded View Repeater Exploded Mechanical Views and Parts Lists25. Receive Bracket and Radio Assembly Exploded View 6866576D03-A Torque Chart Disassembly/Reassembly Procedures Torque Chart High Power RF Precaution Basic TroubleshootingReplacement Service Kit Procedures LED LED Indicator DescriptionsAfter Warranty Period Warranty and Service SupportWarranty Period and Return Instructions Piece Parts European Radio Support Centre ErscFurther Assistance From Motorola Technical SupportEmea Regional Warranty, Service and Technical Support Glossary VIP TOTTPL UHF@6866576D03@