Motorola DR 3000 service manual Basic Troubleshooting, Replacement Service Kit Procedures

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Chapter 6 Basic Troubleshooting

6.1Introduction

This chapter contains error codes and board replacement procedures. If the repeater does not pass all the performance checks in Chapter 3, then please send the repeater to a Motorola Service Center listed in Appendix A.

NOTE: To access the various connector pins, use the housing eliminator/test fixture along with the diagrams found in this section of the manual. (See Section, "Service Aids" on page 2-2, for the appropriate Motorola service aids and tools part numbers.)

6.1.1High Power RF Precaution

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The repeater might transmit while the technician believes the radio is in receive mode under the following conditions: radio failure, digital affiliation, a defective PTT button, or other unintentional activations.

To avoid possible equipment damage, when performing both transmit and receive tests, a suitable attenuator rated at 100 W or more should always be used with test equipment connected to the RF connector. The only exception to this is when the equipment’s input power rating is higher than the maximum output power of the repeater.

6.2Replacement Service Kit Procedures

Once a problem has been isolated to a specific board, install the appropriate service kit (see Model Chart in Section 1.4 on page 1-3), which is orderable from Motorola Radio Products and Solutions Organization, see Appendix A. Refer to http://emeaonline.motorola.com for further information.

If a board is replaced, it does not necessarily need to be retuned if it has been factory tuned. It should however be checked for performance before being placed into service. Of particular concern is the Bias DAC, which will need to be set for the appropriate final device bias current prior to keying up the radio. If the bias is not properly set it may be possible to cause damage to the transmitter.

!The Tuner Tool only allows the serial number of a blank board to be entered once. Be very attentive during this procedure.

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Contents Mototrbo Repeater UHF Range 1 Mototrbo Repeater Foreword Product Safety and RF Exposure ComplianceDocument History February 21 Table of Contents Glossary Glossary-1 Chapter Basic TroubleshootingAppendix a Emea Regional Warranty, Service and Support List of Figures List of Tables Related Publications Repeater Description IntroductionNotations Used in This Manual AA M Mototrbo Repeater Model Numbering SchemeMDM27QPR9JA7AN Model DescriptionUHF1 SpecificationsTransmitter Introduction Specifications Recommended Test Equipment Test Equipment and Service AidsProgramming Cables Service AidsWire Diagram Test Equipment and Service Aids Programming Cables Setup Transceiver Performance TestingGeneral AM, CW, FM FMSinad Customer Programming Software Setup Repeater Tuning and ProgrammingACC USB Repeater Tuning SetupPreventive Maintenance Disassembly/Reassembly ProceduresCleaning Procedures InspectionU t i o n Safe Handling of Cmos and Ldmos DevicesLead Free Solder Paste Part Number List Repair Procedures and Techniques GeneralDisassembling and Reassembling the Repeater General Disassembly Procedures DetailedDisassembly of Cover Disassembly of Repeater Indicator Board Repeater Indicator Board Disassembly Disassembly of FanRemoving Transmit Radio Tx Radio DisassemblyRemoving Thermal Pad and Heatsink Receive Radio Removal Disassembly of Power Supply Disassembly of Receive RadioDisassembly of Connector Board Assembly Transceiver Board and Receiver Board Removal Transmit and Receive Radio Disassembly DetailedRF/DC Retention Clips Removal 10. Transceiver Board Removal 12. Transceiver Board with Thermal Pads Transmit and Receive Radio Reassembly DetailedOccur Transceiver Board and Receiver Board ReassemblyRetention Clips RF/DC17. Assembling of PA Pad and O-ring 18. Assembling Die Cast Cover onto Chassis 19. Screw Sequence to Tighten Die Cast Cover Thermal Pad Replacement Procedure22. Placing Thermal Pads on PA and Transistor Components Reassembly of Receive Radio Reassembly of Power SupplyReassembly of Connector Board Assembly Reassembly of the Receive Bracket Assembly to the EnclosureReplacing the Thermal Pad and Heatsink Reassembly of Transmit RadioReassembly of Cover Reassembly of FanReassembly of Repeater Indicator Board 24. Repeater Assembly Exploded View Repeater Exploded Mechanical Views and Parts Lists25. Receive Bracket and Radio Assembly Exploded View 6866576D03-A Torque Chart Disassembly/Reassembly Procedures Torque Chart High Power RF Precaution Basic TroubleshootingReplacement Service Kit Procedures LED LED Indicator DescriptionsAfter Warranty Period Warranty and Service SupportWarranty Period and Return Instructions Piece Parts European Radio Support Centre ErscFurther Assistance From Motorola Technical SupportEmea Regional Warranty, Service and Technical Support Glossary TPL TOTUHF VIP@6866576D03@