Motorola DR 3000 service manual Placing Thermal Pads on PA and Transistor Components

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5-20

Disassembly/Reassembly Procedures: Transmit and Receive Radio Reassembly — Detailed

 

 

Driver Thermal pad Replacement

1.Use a plastic flat-edge tool to lift the pad from the chassis surface. Discard the old pad.

2.Use a soft cloth to remove any remaining residue. Alcohol can also be used, if necessary. Care should be taken to minimize any cleaning-agent contact with the surrounding shield gasket.

3.Once the surface is clean and dry, remove the new pad from the shipping liner, and place the pad on to the chassis, aligning the edges of the pad with the edges of the chassis, as shown in Figure 5-21.

Driver Pad (7515357H01)

Radio Chassis

Figure 5-21. Aligning Driver Pad on Chassis

4. Apply even pressure to the pad and remove the protective liner.

B. Transceiver Board Thermal Pad Replacement Procedure

Transistor Thermal Pads and PA Thermal Pad Replacement

1.Use a plastic flat-edge tool to lift each pad from the transceiver board. Discard the old pads.

2.Use a soft cloth to remove any remaining residue. Alcohol can also be used, if necessary.

3.Once the surface is clean and dry, remove each new pad from the shipping liner, and place in the proper location on top of each transistor component and the audio PA with the white side down (see Figure 5-22).

Transistor

PA Thermal Pad (7515581H01)

 

 

Thermal Pads

 

 

(7515582H01)

 

 

 

Audio PA Component

 

 

 

Figure 5-22. Placing Thermal Pads on PA and Transistor Components

February 21, 2007

6866576D03-A

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Contents Mototrbo Repeater UHF Range 1 Mototrbo Repeater Product Safety and RF Exposure Compliance ForewordDocument History February 21 Table of Contents Glossary Glossary-1 Chapter Basic TroubleshootingAppendix a Emea Regional Warranty, Service and Support List of Figures List of Tables Related Publications Repeater Description IntroductionNotations Used in This Manual Mototrbo Repeater Model Numbering Scheme AA MModel Description MDM27QPR9JA7ANSpecifications UHF1Transmitter Introduction Specifications Test Equipment and Service Aids Recommended Test EquipmentService Aids Programming CablesWire Diagram Test Equipment and Service Aids Programming Cables Transceiver Performance Testing SetupGeneral AM, CW, FM FMSinad Repeater Tuning and Programming Customer Programming Software SetupRepeater Tuning Setup ACC USBDisassembly/Reassembly Procedures Preventive MaintenanceCleaning Procedures InspectionSafe Handling of Cmos and Ldmos Devices U t i o nRepair Procedures and Techniques General Lead Free Solder Paste Part Number ListDisassembling and Reassembling the Repeater General Disassembly Procedures DetailedDisassembly of Cover Disassembly of Repeater Indicator Board Disassembly of Fan Repeater Indicator Board DisassemblyTx Radio Disassembly Removing Transmit RadioRemoving Thermal Pad and Heatsink Receive Radio Removal Disassembly of Power Supply Disassembly of Receive RadioDisassembly of Connector Board Assembly Transmit and Receive Radio Disassembly Detailed Transceiver Board and Receiver Board RemovalRF/DC Retention Clips Removal 10. Transceiver Board Removal Transmit and Receive Radio Reassembly Detailed 12. Transceiver Board with Thermal PadsTransceiver Board and Receiver Board Reassembly OccurRF/DC Retention Clips17. Assembling of PA Pad and O-ring 18. Assembling Die Cast Cover onto Chassis Thermal Pad Replacement Procedure 19. Screw Sequence to Tighten Die Cast Cover22. Placing Thermal Pads on PA and Transistor Components Reassembly of Power Supply Reassembly of Receive RadioReassembly of Connector Board Assembly Reassembly of the Receive Bracket Assembly to the EnclosureReassembly of Transmit Radio Replacing the Thermal Pad and HeatsinkReassembly of Cover Reassembly of FanReassembly of Repeater Indicator Board Repeater Exploded Mechanical Views and Parts Lists 24. Repeater Assembly Exploded View25. Receive Bracket and Radio Assembly Exploded View 6866576D03-A Torque Chart Disassembly/Reassembly Procedures Torque Chart High Power RF Precaution Basic TroubleshootingReplacement Service Kit Procedures LED Indicator Descriptions LEDAfter Warranty Period Warranty and Service SupportWarranty Period and Return Instructions European Radio Support Centre Ersc Piece PartsTechnical Support Further Assistance From MotorolaEmea Regional Warranty, Service and Technical Support Glossary TOT TPLUHF VIP@6866576D03@