Goodmans CPG SERIES installation manual GAS Supply Piping, Areas Without Convenience Outlet

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Areas Without Convenience Outlet

It is recommended that an independant 115V power source be brought to the vicinity of the roof top unit for portable lights and tools used by the service mechanic.

UNITS INSTALLED ON ROOF TOPS

Main power and low voltage wiring may enter the unit through the condenser end of unit or through the roof curb. Install conduit connectors at the desired entrance locations. Exter- nal connectors must be weatherproof. All holes in the unit base must be sealed (including those around conduit nuts) to prevent water leakage into building. All required conduit and fittings are to be field supplied.

Supply voltage to roof top unit must not vary by more than 10% of the value indicated on the unit data plate. Phase voltage unbalance must not exceed 2%. Contact your local power company for correction of improper voltage or phase unbalance.

HIGH VOLTAGE ENTRANCE (REMOVE PLUG)

 

12 3/8”

 

30 1/4”*

 

1:4

* (6 Ton - 34 1/4”)

LOW VOLTAGE ENTRANCE

 

 

3.5 DIA.

POWER THRU

 

THE CURB

 

 

41/2”

47 1/2”

7 1/2”

 

Electrical Entrance and Thru Curb

Unit is equipped with a Low Voltage Terminal Block and has Single Point wiring to the contactor.

2.Locate thermostat or remote sensor in the conditioned space where it will sense average temperature. Do not locate the device where it may be directly exposed to supply air, sunlight or other sources of heat. Follow installation instructions packaged with the thermostat.

3.Use #18 AWG wire for 24V control wiring runs not exceeding 75 feet. Use #16 AWG wire for 24V control wiring runs not exceeding 125 feet. Use #14 AWG wire for 24V control wiring runs not exceeding 200 feet. Low voltage wiring may be National Electrical Code (NEC) Class 2 where permitted by local codes.

4.Route thermostat wires from sub-base terminals to the unit. Control wiring should enter through the condenser end of unit or through curb. Connect thermostat and any accessory wiring to low voltage terminal block TB1 in the main control box.

NOTE: Field-supplied conduit may need to be installed depending on unit/curb configuration. Use #18 AWG solid conductor wire whenever connecting thermostat wires to terminals on sub-base. DO NOT use larger than #18 AWG wire. A transition to #18 AWG wire may be required before entering thermostat sub-base.

LEAD

THERMOSTAT

Red

R (24V)

Green

G (Fan)

Yellow

Y1 (High Cool)

Purple

Y2 (Low Cool)

Blue

Common (if req'd)

White

W1 (Heat)

Brown

W2 (High Heat)

CPG 036 Thru 072 (Gas Heat)

GAS SUPPLY PIPING

WARNING

TO PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE, REFER TO THIS MANUAL. FOR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

IMPORTANT NOTE: This unit is factory set to operate on natural gas at the altitudes shown on the rating plate.

WARNING

TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH WHEN EITHER USING PROPANE GAS ALONE OR AT HIGHER ALTITUDES, OBTAIN AND INSTALL THE PROPER CONVERSION KIT(S). FAILURE TO DO SO CAN RESULT IN UNSATISFACTORY OPERATION AND/OR EQUIPMENT DAMAGE. HIGH ALTITUDE KITS ARE FOR U.S. INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE IN CANADA.

LOW VOLTAGE CONTROL WIRING

1.A 24V thermostat must be installed for unit operation. It may be purchased with the unit or field -supplied. Thermostats may be programmable or electromechanical as required.

The rating plate is stamped with the model number, type of gas and gas input rating. Make sure the unit is equipped to operate on the type of gas available. Conversion to propane

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Contents CPG Series Replacement Parts Safety InstructionsGeneral Information High VoltageUnit Location Clearances Roof Curb POST-INSTALLATION Checks Roof TOP Duct ConnectionsRigging Details Weights shown are belt drive with no accessories Electrical Wiring Power and Low Voltage Block ConnectionsGAS Supply Piping Areas Without Convenience OutletInlet GAS Pressure Propane GAS Installations GAS Piping ChecksCirculating AIR and Filters Venting Condensate Drain ConnectionSTARTUP, ADJUSTMENTS, and Checks PRE-STARTUP InstructionsThree Phase Models Only Percent voltage unbalance Must not exceed 2%Rollout Protection Control Manifold Pressure Check PSC Motor Normal Sequence of Operation Flame Sensor and Ignition Electrode LocationTroubleshooting Check rollout limitInput Rating AdjustmentInput Btu/Hr = Maintenance AIR Flow AdjustmentsMotor Sheave Adjustments PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Down Shot CPG036 Direct Drive HorizontalCPG048 Direct Drive Down Shot CPG048 Direct Drive HorizontalCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG060 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG048 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG060 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG048 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams CPG036480451D Single Phase 240V/60HZ Direct Drive IICINSTALLER/SERVICEMAN 208-240/1/60 0140L00510 REV aCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a CPG0060*1D Single Phase 240V/60HZ Direct Drive YL/PK240/1/60 0140L00429 REV B YL PK CPG060*3D Three Phase 208-230V/60HZ DirectS1 TB1 CPG060*3D Three Phase 208-230V/60HZ Direct Drive CPG036048*3D Three Phase 208-230V/60HZ Direct Drive Motor Wires208-240/3/60 0140L00512 REV B CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV B 460-575/3/60 0140L00870 REV B 460-575/3/60 0140L00870 REV B Y1 C LPS HPS PLF High Voltage CPG0360480454B Three Phase 575V/60HZ Belt Drive VMR IGNCPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV B Goodman Manufacturing Company, L.P