Goodmans CPG SERIES installation manual PSC Motor

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4.The belt drive blower contactor closes its contacts L1, L2 and L3 to T1, T2 and T3 to provide power to the supply fan motor.

PSC Motor

Adjust the CFM for the unit by changing the speed tap of the indoor blower motor at the EBTDR “com” connection with one of the speed taps on “M1” or “M2”. (Black-High Speed, Blue-Medium Speed, Red-Low Speed.)

EEM Motor

Adjust the CFM for the unit by changing the position of the low voltage leads on the motor terminal block. White is for fan only and gas heat, Yellow is for cooling. Refer to Appendix A for blower performance at each speed tap. NOTE: If more than one lead is energized simultaneously, the motor will run at the higher speed.

5.Check supply fan rotation. If the supply fan is rotating in the wrong direction, disconnect and lock off Single Point Power Block. Do not attempt to change load side wiring. Internal wiring is set at the factory to assure that the supply fan and compressors all rotate in the proper direction. Verification of correct supply fan rotation at initial startup will also indicate correct compressor rotation. Reconnect power and check for proper operation.

6.Compressor contactor closes its contacts L1, L2 and L3 to T1, T2 and T3 to provide power to the compressor motor COMP. 1. In addition, contactor C1 closes its contact L3 to T3 , energizing the condenser fan motor.

WARNING

BURN HAZARD!

DO NOT TOUCH! DISCHARGE LINE MAY BE HOT!

7.Check that the compressor is operating correctly. The scroll compressors in these units MUST operate in the proper rotation. To ensure the compressors are operating in the correct direction, check the compressor discharge line pressure or temperature after the compressor is started.

The discharge pressure and discharge line temperature should increase. If this does not occur and the compressor is producing an exceptional amount of noise, perform the following checks.

Ensure all compressors and the supply fan motor are operating in the proper direction. If a single motor is operating backwards, check the power wiring for that motor and correct any leads that have been interchanged at the contactor or at the motor.

If all of the motors are operating backward, disconnect the unit power supply and lock it in the “OFF” position. Switch two leads of the power supply at the unit Single Point Power Block. Reconnect power and check for compressor and supply fan motor operation.

6.With all safety devices closed, the system will continue cooling operation until the thermostat is satisfied.

7.Disconnecting the jumper wire between R and Y and between R and G on TB1 terminal block will simulate a satisfied thermostat. The compressor will cycle off and IIC (pin 12) will initiate its time delay cycle. The compressor and the supply fan will cycle off.

8.After a time delay of approximately 3 minutes, the compressor control circuits will be ready to respond to a subsequent call for cooling from the wall thermostat.

9.Open disconnect switch. Reconnect the field thermostat wire at terminal R on terminal block TB1.

REFRIGERATION PERFORMANCE CHECK

Under normal summertime (full load) operating conditions, superheat should be between 8°F and 12°F and sub-cooling measured at the condenser outlet should be 15°F (nominal). A 25°F to 35°F temperature difference should exist between the entering condenser air and the temperature correspond- ing to the compressor saturated discharge pressure. Check that compressor RLA corresponds to values shown in Ap- pendix C. RLA draw can be much lower than values listed at low load conditions and low ambient condensing tempera- tures. Values in Appendix C can slightly exceed at high load conditions and high ambient condensing temperatures.

GAS SUPPLY PRESSURES & REGULATOR ADJUSTMENTS

WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE UNIT BEFORE TURNING OFF THE ELECTRICAL SUPPLY.

WARNING

TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DO NOT FIRE GAS UNIT WITH FLUE BOX COVER REMOVED.

NOTE: Except during brief periods when gas pressures are being measured by qualified service personnel, the furnace access panel must always be secured in place when the furnace is in operation. An inspection port in the access panel is provided to monitor the flame.

The first step in checking out the gas-fired furnace is to test the gas supply piping to the unit for tightness and purge the system of air using methods outlined in the latest edition of the National Fuel Gas Code ANSI Z223.1. Verify that the disconnect switch is in the “OFF” position. A soapy water solution should be used to check for gas leaks. Since the unit is subject to considerable jarring during shipment, it is ex- tremely important that all gas connections and joints be tested for tightness. Gas piping downstream from the unit inlet should be checked for leaks during the subsequent sequence check.

The supply gas pressure should be adjusted to 7.0" w.c. on natural gas and 11.0" on LP gas with the gas burners operat- ing. If there is more than one unit on a common gas line, the pressures should be checked with all units under full fire. A

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Contents CPG Series Replacement Parts Safety InstructionsGeneral Information High VoltageUnit Location Clearances Roof Curb POST-INSTALLATION Checks Roof TOP Duct ConnectionsRigging Details Weights shown are belt drive with no accessories Electrical Wiring Power and Low Voltage Block ConnectionsGAS Supply Piping Areas Without Convenience OutletInlet GAS Pressure Propane GAS Installations GAS Piping ChecksCirculating AIR and Filters Venting Condensate Drain ConnectionSTARTUP, ADJUSTMENTS, and Checks PRE-STARTUP Instructions Three Phase Models Only Percent voltage unbalance Must not exceed 2%Rollout Protection Control Manifold Pressure Check PSC Motor Normal Sequence of Operation Flame Sensor and Ignition Electrode LocationTroubleshooting Check rollout limitAdjustment Input RatingInput Btu/Hr = Maintenance AIR Flow AdjustmentsMotor Sheave Adjustments PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Down Shot CPG036 Direct Drive HorizontalCPG048 Direct Drive Down Shot CPG048 Direct Drive HorizontalCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG060 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG048 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG060 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG048 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams CPG036480451D Single Phase 240V/60HZ Direct Drive IICINSTALLER/SERVICEMAN 208-240/1/60 0140L00510 REV aCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a CPG0060*1D Single Phase 240V/60HZ Direct Drive YL/PK240/1/60 0140L00429 REV B CPG060*3D Three Phase 208-230V/60HZ Direct YL PKS1 TB1 CPG060*3D Three Phase 208-230V/60HZ Direct Drive CPG036048*3D Three Phase 208-230V/60HZ Direct Drive Motor Wires208-240/3/60 0140L00512 REV B CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV B 460-575/3/60 0140L00870 REV B 460-575/3/60 0140L00870 REV B Y1 C LPS HPS PLF High Voltage CPG0360480454B Three Phase 575V/60HZ Belt Drive VMR IGNCPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV B Goodman Manufacturing Company, L.P