Goodmans CPG SERIES installation manual 208-240/1/60 0140L00510 REV a, Installer/Serviceman

Page 37

CPG036(48)0451D SINGLE PHASE 240V/60HZ DIRECT DRIVE

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

 

 

 

SUPPLY VOLTAGE

 

 

 

 

L2

 

 

 

 

208-240/1/60

 

 

 

 

 

C

T1

 

R

 

 

 

C

 

 

L2

 

 

 

 

 

 

 

 

C

 

S

 

H

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

CM

 

 

 

HEAT

 

 

 

 

 

 

 

 

 

 

PCB

EM

 

FC

 

 

 

 

 

 

 

COOL

 

 

 

 

 

PCB

 

 

 

 

 

 

 

 

LI

DI

VM

 

 

 

 

 

 

 

 

 

 

 

 

 

3

2

1

 

 

 

 

 

 

 

 

TB1

 

TR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FS

IGN

FS

 

 

IIC

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

LS

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IIC

3

 

ALS

RS

GV

 

 

 

 

 

 

 

 

 

 

 

6

 

PS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

9

7

10

12

 

 

 

 

 

 

 

 

 

 

11

LPS

HPS

 

C

 

 

 

 

 

 

 

 

 

 

NOTE

6

5

4

 

 

 

 

 

 

 

4

R

G

W

 

Y1 Y2

C

 

PLF

3

2

1

 

TB1

 

 

 

 

 

 

 

 

 

 

 

 

 

TO THERMOSTAT

 

 

 

 

 

 

 

 

 

TERMINAL BLOCK

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLER/SERVICEMAN

 

 

 

 

STATUS LIGHT

 

EQUIP. STATUS

 

CHECK

 

 

 

ON

 

NORMAL OPERATION

 

-

 

 

 

OFF

 

NO POWER OR

 

 

 

 

 

 

 

 

INTERNAL CONTROL

 

 

 

 

 

 

 

 

 

FAULT

 

 

 

 

 

 

1 BLINK

 

IGNITION FAILURE

 

GAS FLOW

 

 

 

 

 

 

OR

 

GAS PRESSURE

 

 

 

 

 

OPEN ROLLOUT

 

GAS VALVE

 

 

 

 

 

 

SWITCH

 

FLAME SENSOR

 

 

 

 

 

 

OR

 

FLAME ROLLOUT

 

 

 

 

 

OPEN AUX. LIMIT

 

BAD SWITCH

 

 

 

 

 

 

SWITCH

 

AUX. LIMIT OPEN

 

 

2 BLINKS

 

PRESSURE SWITCH

 

CHECK

 

 

 

 

 

 

 

OPEN

 

PRESSURE SWITCH

 

 

3 BLINKS

 

WITHOUT INDUCER ON

 

CHECK

 

 

 

 

 

 

PRESSURE SWITCH

 

 

4 BLINKS

 

OPEN LIMIT SWITCH

MAIN LIMIT OPEN

 

 

 

 

 

 

 

 

 

BAD SWITCH

 

 

5 BLINKS

 

FALSE FLAME SENSED

 

 

 

 

 

6 BLINKS

 

COMPRESSOR

 

3 MIN. COMP.

 

 

 

 

 

OUTPUT DELAY

 

 

 

 

 

COMPONENT LEGEND

ALS

AUXILIARY LIMIT SWITCH

COMP

COMPRESSOR

CM

CONDENSER MOTOR

C

CONTACTOR

EM

EVAPORATOR MOTOR

F

FUSE

FS

FLAME SENSOR

GND

EQUIPMENT GROUND

GV

GAS VALVE

HPS

HIGH PRESSURE SWITCH

IIC

INTEGRATED IGNITION CONTROL

IGN

IGNITOR

LS

LIMIT SWITCH

LPS

LOW PRESSURE SWITCH

PLF

FEMALE PLUG/CONNECTOR

PS

PRESSURE SWITCH

RCCF

RUN CAPACITOR FOR CONDENSER FAN

RS

ROLLOUT SWITCH

TB1

TERMINAL BLOCK (24V SIGNAL)

TR

TRANSFORMER

VM

VENT MOTOR

VMR

VENT MOTOR RELAY

BC

BLOWER CAPACITOR

NOTES

 

1.REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL. (USE COPPER CONDUCTOR ONLY).

2.FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.

3.FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING SPEED AT COOL TERMINAL. CHANGE HEATING SPEED AT HEAT TERMINAL ON CONTROL BOARD

3 SPEED MOTOR RD - LOW SPEED BL - MED. SPEED BK - HIGH SPEED

4.ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT. REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO ECONOMIZER ACCESSORY.

5.USE COPPER CONDUCTORS ONLY.

USE NEC CLASS 2 WIRE.

6.PURPLE WIRE CONNECTS TO TRANSFORMER (PIN 1).

7.SPEED TAP TERMINATIONS SHOWN ON DIAGRAM ARE REPRESENTATIVE, BUT ACTUAL FACTORY SETTING MAY BE DIFFERENT BASED ON HEATING VALUE AND CAPACITY OF UNIT.

8.TO RUN DIFFERENT SPEED FOR HEATING AND COOLING, DISCONNECT GEEEN JUMPER FROM "COOL" TERMINAL AND REPLACE WITH APPROPRIATE SPEED TAP. THEN PLACE DISCONNECTED END OF JUMPER ON "UNUSED" TERMINAL LEFT OPEN BY MOVING THE SPEED TAP.

SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVERCURRENT PROTECTION.

208-240/1/60 0140L00510 REV A

FACTORY WIRING

LINE VOLTAGE

LOW VOLTAGE

OPTIONAL

HIGH VOLTAGE

FIELD WIRING

HIGH VOLTAGE

LOW VOLTAGE

WIRE CODE

BK BLACK

BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED WH WHITE YL YELLOW

BL/PK BLUE WITH PINK STRIP YL/PK YELLOW WITH PINK STRIP

THERMOSTAT

FIELD WIRING

NO ECONOMIZER

 

W

WH

W

G

GR

G

R

RD

R

Y1

 

 

Y/Y2

YL

Y

C

BL

C

TB1

 

STAT

WITH ECONOMIZER OPTION

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y

Y/Y2

 

 

C

BL

C

TB1

 

STAT

 

 

2 STAGE COOLING

 

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y1

Y/Y2

PK

Y2

C

BL

C

TB1

 

STAT

 

 

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

37

Image 37
Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingInput Rating AdjustmentInput Btu/Hr = Motor Sheave Adjustments AIR Flow AdjustmentsMaintenance PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG048 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG060 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG048 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG060 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B YL PK CPG060*3D Three Phase 208-230V/60HZ DirectS1 TB1 CPG060*3D Three Phase 208-230V/60HZ Direct Drive Motor Wires CPG036048*3D Three Phase 208-230V/60HZ Direct Drive208-240/3/60 0140L00512 REV B CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV B 460-575/3/60 0140L00870 REV B 460-575/3/60 0140L00870 REV B Y1 C LPS HPS PLF High Voltage VMR IGN CPG0360480454B Three Phase 575V/60HZ Belt DriveCPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV B Goodman Manufacturing Company, L.P