CPG036(48)0451D SINGLE PHASE 240V/60HZ DIRECT DRIVE
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1 |
|
|
| SUPPLY VOLTAGE |
|
|
|
| L2 | |
|
|
|
|
|
|
|
|
| ||
C | T1 |
| R |
|
|
| C |
|
| L2 |
|
|
|
|
|
|
| ||||
| C |
| S |
| H | C |
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
| F |
| CM |
|
|
|
HEAT |
|
|
|
|
|
|
|
|
|
|
PCB | EM |
| FC |
|
|
|
|
|
|
|
COOL |
|
|
|
|
| PCB |
|
|
| |
|
|
|
|
| LI | DI | VM |
|
| |
|
|
|
|
|
|
|
| |||
|
|
| 3 | 2 | 1 |
|
|
|
|
|
|
|
| TB1 |
| TR |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
| FS | IGN | FS |
|
| IIC |
| |
F |
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
| |
4 |
|
|
| LS |
|
|
|
|
|
|
5 |
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
| |
IIC | 3 |
| ALS | RS | GV |
|
|
| ||
|
|
|
|
|
| |||||
|
| 6 |
| PS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
| 8 |
|
|
|
|
|
|
|
|
9 | 7 | 10 | 12 |
|
|
|
|
|
|
|
|
|
| 11 | LPS | HPS |
| C |
|
|
|
|
|
|
|
|
|
| NOTE | 6 | 5 | 4 |
|
|
|
|
|
|
| 4 | |||
R | G | W |
| Y1 Y2 | C |
| PLF | 3 | 2 | 1 |
| TB1 |
|
|
| ||||||
|
|
|
|
|
|
|
|
|
| |
TO THERMOSTAT |
|
|
|
|
|
|
|
|
| |
TERMINAL BLOCK |
|
|
|
|
|
|
|
|
| |
|
|
| INSTALLER/SERVICEMAN |
|
|
|
| |||
STATUS LIGHT |
| EQUIP. STATUS |
| CHECK |
|
|
| |||
ON |
| NORMAL OPERATION |
| - |
|
|
| |||
OFF |
| NO POWER OR |
|
|
|
|
| |||
|
|
| INTERNAL CONTROL |
|
|
|
|
| ||
|
|
|
| FAULT |
|
|
|
|
|
|
1 BLINK |
| IGNITION FAILURE |
| GAS FLOW |
|
| ||||
|
|
|
| OR |
| GAS PRESSURE |
|
| ||
|
|
| OPEN ROLLOUT |
| GAS VALVE |
|
| |||
|
|
|
| SWITCH |
| FLAME SENSOR |
|
| ||
|
|
|
| OR |
| FLAME ROLLOUT |
|
| ||
|
|
| OPEN AUX. LIMIT |
| BAD SWITCH |
|
| |||
|
|
|
| SWITCH |
| AUX. LIMIT OPEN |
|
| ||
2 BLINKS |
| PRESSURE SWITCH |
| CHECK |
|
|
| |||
|
|
|
| OPEN |
| PRESSURE SWITCH |
|
| ||
3 BLINKS |
| WITHOUT INDUCER ON |
| CHECK |
|
|
| |||
|
|
| PRESSURE SWITCH |
|
| |||||
4 BLINKS |
| OPEN LIMIT SWITCH | MAIN LIMIT OPEN |
|
| |||||
|
|
|
|
|
|
| BAD SWITCH |
|
| |
5 BLINKS |
| FALSE FLAME SENSED |
|
|
|
|
| |||
6 BLINKS |
| COMPRESSOR |
| 3 MIN. COMP. |
|
| ||||
|
|
| OUTPUT DELAY |
|
|
|
|
|
COMPONENT LEGEND
ALS | AUXILIARY LIMIT SWITCH |
COMP | COMPRESSOR |
CM | CONDENSER MOTOR |
C | CONTACTOR |
EM | EVAPORATOR MOTOR |
F | FUSE |
FS | FLAME SENSOR |
GND | EQUIPMENT GROUND |
GV | GAS VALVE |
HPS | HIGH PRESSURE SWITCH |
IIC | INTEGRATED IGNITION CONTROL |
IGN | IGNITOR |
LS | LIMIT SWITCH |
LPS | LOW PRESSURE SWITCH |
PLF | FEMALE PLUG/CONNECTOR |
PS | PRESSURE SWITCH |
RCCF | RUN CAPACITOR FOR CONDENSER FAN |
RS | ROLLOUT SWITCH |
TB1 | TERMINAL BLOCK (24V SIGNAL) |
TR | TRANSFORMER |
VM | VENT MOTOR |
VMR | VENT MOTOR RELAY |
BC | BLOWER CAPACITOR |
NOTES |
|
1.REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL. (USE COPPER CONDUCTOR ONLY).
2.FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.
3.FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING SPEED AT COOL TERMINAL. CHANGE HEATING SPEED AT HEAT TERMINAL ON CONTROL BOARD
3 SPEED MOTOR RD - LOW SPEED BL - MED. SPEED BK - HIGH SPEED
4.ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT. REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO ECONOMIZER ACCESSORY.
5.USE COPPER CONDUCTORS ONLY.
USE NEC CLASS 2 WIRE.
6.PURPLE WIRE CONNECTS TO TRANSFORMER (PIN 1).
7.SPEED TAP TERMINATIONS SHOWN ON DIAGRAM ARE REPRESENTATIVE, BUT ACTUAL FACTORY SETTING MAY BE DIFFERENT BASED ON HEATING VALUE AND CAPACITY OF UNIT.
8.TO RUN DIFFERENT SPEED FOR HEATING AND COOLING, DISCONNECT GEEEN JUMPER FROM "COOL" TERMINAL AND REPLACE WITH APPROPRIATE SPEED TAP. THEN PLACE DISCONNECTED END OF JUMPER ON "UNUSED" TERMINAL LEFT OPEN BY MOVING THE SPEED TAP.
SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVERCURRENT PROTECTION.
208-240/1/60 0140L00510 REV A
FACTORY WIRING
LINE VOLTAGE
LOW VOLTAGE
OPTIONAL
HIGH VOLTAGE
FIELD WIRING
HIGH VOLTAGE
LOW VOLTAGE
WIRE CODE
BK BLACK
BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED WH WHITE YL YELLOW
BL/PK BLUE WITH PINK STRIP YL/PK YELLOW WITH PINK STRIP
THERMOSTAT
FIELD WIRING
NO ECONOMIZER |
| |
W | WH | W |
G | GR | G |
R | RD | R |
Y1 |
|
|
Y/Y2 | YL | Y |
C | BL | C |
TB1 |
| STAT |
WITH ECONOMIZER OPTION | ||
W | WH | W |
G | GR | G |
R | RD | R |
Y1 | YL | Y |
Y/Y2 |
|
|
C | BL | C |
TB1 |
| STAT |
|
| |
2 STAGE COOLING |
| |
W | WH | W |
G | GR | G |
R | RD | R |
Y1 | YL | Y1 |
Y/Y2 | PK | Y2 |
C | BL | C |
TB1 |
| STAT |
|
|
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most
37