Goodmans CPG SERIES installation manual 240/1/60 0140L00429 REV B

Page 41

CPG0060*1D SINGLE PHASE 240V/60HZ DIRECT DRIVE

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

 

SUPPLY VOLTAGE

 

 

 

L2

 

 

 

 

 

 

 

 

240/1/60

 

 

 

 

C T1

R

 

 

 

 

C

L2

 

 

 

 

 

 

C

 

H

C

 

 

 

 

S

 

 

 

 

 

 

 

C

 

CM

 

 

L

N

 

 

 

VMR

 

 

 

EM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

1

VM

 

 

3

2

1

 

 

 

 

 

 

 

 

 

 

L1 NOTE 6

TB1

 

TR

 

NOTE 6

 

 

 

TB1

L2

 

FS

IGN

FS

 

 

IIC

F

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

EM

C

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

D1

 

 

 

 

 

 

4

 

LS

VMR

 

 

TB1

 

5

 

 

 

 

 

 

 

 

 

 

 

COMPONENT LEGEND

ALS

AUXILIARY LIMIT SWITCH

COMP

COMPRESSOR

CM

CONDENSER MOTOR

C

CONTACTOR

EM

EVAPORATOR MOTOR

F

FUSE

FS

FLAME SENSOR

GND

EQUIPMENT GROUND

GV

GAS VALVE

HPS

HIGH PRESSURE SWITCH

IIC

INTEGRATED IGNITION CONTROL

IGN

IGNITOR

LPS

LOW PRESSURE SWITCH

LS

LIMIT SWITCH

PLF

FEMALE PLUG/CONNECTOR

PS

PRESSURE SWITCH

RCCF

RUN CAPACITOR FOR COMPRESSOR/FAN

RS

ROLLOUT SWITCH

TB1

TERMINAL BLOCK (24V SIGNAL)

TR

TRANSFORMER

VM

VENT MOTOR

VMR

VENT MOTOR RELAY

NOTES

1. REPLACEMENT WIRE MUST BE THE SAME

SIZE AND TYPE OF INSULATION AS ORIGINAL.

(USE COPPER CONDUCTOR ONLY).

 

 

 

 

 

 

 

FACTORY WIRING

 

 

 

 

 

 

 

LINE VOLTAGE

 

 

 

 

 

 

 

LOW VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL

 

 

 

 

 

 

 

HIGH VOLTAGE

 

 

 

 

 

 

 

FIELD WIRING

 

 

 

 

 

 

 

HIGH VOLTAGE

 

 

 

 

 

 

 

LOW VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE CODE

BK

BLACK

BL

BLUE

BR

 

BROWN

GR

 

GREEN

OR

 

ORANGE

PK

PINK

PU

 

PURPLE

RD

 

RED

WH

 

WHITE

YL

YELLOW

BL/PK BLUE WITH PINK STRIP YL/PK YELLOW WITH PINK STRIP

 

IIC

3

 

ALS

RS

 

 

 

 

 

 

6

 

PS

 

 

 

 

 

 

 

 

8

 

 

 

9

7

10

 

12

 

 

 

 

 

11

 

 

 

 

 

LPS

HPS

R

G

W1

W2

Y1

Y

Y2

 

 

 

 

 

TO THERMOSTAT

 

 

 

 

TERMINAL BLOCK

 

 

 

 

GV

 

 

 

 

C

 

 

 

 

NOTE

 

6

5

4

4

PLF

 

 

 

 

 

 

3

2

1

TB1

 

 

 

 

 

C

 

 

 

2. FOR 208 VOLT TRANSFORMER OPERATION

MOVE BLACK WIRE FROM TERMINAL 3 TO

TERMINAL 2 ON TRANSFORMER.

3. FOR DIFFERENT THAN FACTORY SPEED TAP.

CHANGE COOLING SPEED AT MOTOR T4 AND

T5 TERMINALS. CHANGE HEATING SPEED AT

MOTOR T1. T2, AND T3 TERMINALS

COOLING SPEED (YELLOW WIRE)

T3 - LOW SPEED

T4 - HIGH SPEED

HEATING SPEED (WHITE WIRE)

T1 - LOW SPEED (070)

T2 - MED. SPEED

T5 - HIGH SPEED (140)

4. ACCESSORY ECONOMIZER PLUG ADJACENT

TO BLOWER HOUSING IN RETURN AIR

COMPARTMENT. REMOVE MALE PLUG AND

THERMOSTAT

FIELD WIRING

 

NO ECONOMIZER

 

W

WH

W

G

GR

G

R

RD

R

Y1

 

 

Y/Y2

YL

Y

C

BL

C

TB1

 

STAT

WITH ECONOMIZER OPTION

INSTALLER/SERVICEMAN

STATUS LIGHT

EQUIP. STATUS

 

 

 

 

CHECK

ON

NORMAL OPERATION

-

 

OFF

NO POWER OR

 

 

 

 

 

 

 

 

 

 

 

 

 

INTERNAL CONTROL

 

 

 

 

 

 

 

FAULT

 

 

 

 

 

 

1 BLINK

IGNITION FAILURE

 

 

 

 

GAS FLOW

 

 

OR

 

GAS PRESSURE

 

OPEN ROLLOUT

 

 

 

GAS VALVE

 

SWITCH

 

FLAME SENSOR

 

 

OR

 

FLAME ROLLOUT

 

OPEN AUX. LIMIT

 

 

 

BAD SWITCH

 

SWITCH

 

AUX. LIMIT OPEN

2 BLINKS

PRESSURE SWITCH

 

 

 

 

CHECK

 

 

OPEN

PRESSURE SWITCH

3 BLINKS

 

 

 

 

 

 

CHECK

 

 

 

WITHOUT INDUCER ON

PRESSURE SWITCH

4 BLINKS

OPEN LIMIT SWITCH

 

MAIN LIMIT OPEN

 

 

 

 

 

 

BAD SWITCH

5 BLINKS

FALSE FLAME SENSED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 BLINKS

COMPRESSOR

 

3 MIN. COMP.

 

OUTPUT DELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ATTACH FEMALE PLUG TO ECONOMIZER

ACCESSORY.

5. USE COPPER CONDUCTORS ONLY.

USE NEC CLASS 2 WIRE.

6.L1 AND L2 ON ICC CONTROL IS 24V INPUT.

7.SPEED TAP TERMINATIONS SHOWN ON DIAGRAM ARE REPRESENTATIVE, BUT

ACTUAL FACTORY SETTINGS MAY BE DIFFERENT BASED ON THE HEATING VALUE OF THE UNIT.

8.FOR LOW STAGE OPERATION ONLY, REMOVE WHITE JUMPER. FOR 2 STAGE OPERATION, REMOVE JUMPER AND CONNECT W2 TO W2 ON THERMOSTAT.

SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVER

CURRENT PROTECTION .

240/1/60 0140L00429 REV B

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y

Y/Y2

 

 

C

BL

C

TB1

 

STAT

 

 

2 STAGE COOLING

 

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y1

Y/Y2

PK

Y2

C

BL

C

TB1

 

STAT

 

 

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

41

Image 41
Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingInput Btu/Hr = AdjustmentInput Rating Motor Sheave Adjustments AIR Flow AdjustmentsMaintenance PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG048 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG060 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG048 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG060 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B S1 TB1 CPG060*3D Three Phase 208-230V/60HZ DirectYL PK CPG060*3D Three Phase 208-230V/60HZ Direct Drive Motor Wires CPG036048*3D Three Phase 208-230V/60HZ Direct Drive208-240/3/60 0140L00512 REV B CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV B 460-575/3/60 0140L00870 REV B 460-575/3/60 0140L00870 REV B Y1 C LPS HPS PLF High Voltage VMR IGN CPG0360480454B Three Phase 575V/60HZ Belt DriveCPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV B Goodman Manufacturing Company, L.P