Goodmans CPG SERIES installation manual Replacement Parts, Safety Instructions

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Index

 

Replacement Parts

2

Safety Instructions

2

General Information

3

Unit Location

4

Clearances

5

Roof Curb Post-Installation Checks

6

Roof Top Duct Connections

6

Rigging Details

7

Electrical Wiring

9

Gas Supply Piping

10

Propane Gas Installations

12

Circulating Air and Filters

13

Venting

13

Condensate Drain Connection

13

Startup, Adjustments, and Checks

14

Normal Sequence Of Operation

19

Troubleshooting

20

Input Rating

21

Air flow Adjustments

22

Motor Sheave Adjustments

22

Maintenance

22

Appendix A Blower Performance Tables

25

Direct Drive

25

CPG036 Down Shot and Horizontal

25

CPG048 Down Shot and Horizontal

26

CPG060 Down Shot

27

CPG060 Horizontal

28

Belt Drive

29

Standard Down Shot

29

Standard Horizontal

30

High Static Down Shot

31

Belt Drive - High Static Horizontal

32

Appendix B Electrical Data

33

Appendix C Unit Dimensions

34

Appendix D Wiring Diagrams

35

REPLACEMENT PARTS

ORDERING PARTS

When reporting shortages or damages, or ordering repair parts, give the complete unit model and serial numbers as stamped on the unit’s nameplate.

Replacement parts for this appliance are available through your contractor or local distributor. For the location of your nearest distributor, consult the white business pages, the yellow page section of the local telephone book or contact:

CONSUMER AFFAIRS

GOODMAN MANUFACTURING COMPANY, L.P.

7401 SECURITY WAY

HOUSTON, TEXAS 77040

(877) 254-4729

SAFETY INSTRUCTIONS

TO THE INSTALLER

Before installing this unit, please read this manual to familiarize yourself on the specific items which must be adhered to, including maximum external static pressure to unit, air temperature rise, minimum or maximum CFM and motor speed connections.

Keep this literature in a safe place for future reference.

WARNING

IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

-DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

-WHAT TO DO IF YOU SMELL GAS:

*DO NOT TRY TO LIGHT ANY APPLIANCE.

*DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.

*IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBORS PHONE. FOLLOW THE GAS SUPPLIERS INSTRUCTIONS.

*IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.

-INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER

WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY.

CAUTION

SHEET METAL PARTS, SCREWS, CLIPS AND SIMILAR ITEMS INHERENTLY HAVE SHARP EDGES, AND IT IS NECESSARY THAT THE INSTALLER AND SERVICE PERSONNEL EXERCISE CAUTION.

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Contents CPG Series Replacement Parts Safety InstructionsGeneral Information High VoltageUnit Location Clearances Roof Curb POST-INSTALLATION Checks Roof TOP Duct ConnectionsRigging Details Weights shown are belt drive with no accessories Electrical Wiring Power and Low Voltage Block ConnectionsGAS Supply Piping Areas Without Convenience OutletInlet GAS Pressure Propane GAS Installations GAS Piping ChecksCirculating AIR and Filters Venting Condensate Drain ConnectionSTARTUP, ADJUSTMENTS, and Checks PRE-STARTUP InstructionsThree Phase Models Only Percent voltage unbalance Must not exceed 2%Rollout Protection Control Manifold Pressure Check PSC Motor Normal Sequence of Operation Flame Sensor and Ignition Electrode LocationTroubleshooting Check rollout limitInput Btu/Hr = AdjustmentInput Rating Maintenance AIR Flow AdjustmentsMotor Sheave Adjustments PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Down Shot CPG036 Direct Drive HorizontalCPG048 Direct Drive Down Shot CPG048 Direct Drive HorizontalCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG060 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG048 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG060 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG048 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams CPG036480451D Single Phase 240V/60HZ Direct Drive IICINSTALLER/SERVICEMAN 208-240/1/60 0140L00510 REV aCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a CPG0060*1D Single Phase 240V/60HZ Direct Drive YL/PK240/1/60 0140L00429 REV B S1 TB1 CPG060*3D Three Phase 208-230V/60HZ DirectYL PK CPG060*3D Three Phase 208-230V/60HZ Direct Drive CPG036048*3D Three Phase 208-230V/60HZ Direct Drive Motor Wires208-240/3/60 0140L00512 REV B CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV B 460-575/3/60 0140L00870 REV B 460-575/3/60 0140L00870 REV B Y1 C LPS HPS PLF High Voltage CPG0360480454B Three Phase 575V/60HZ Belt Drive VMR IGNCPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV B Goodman Manufacturing Company, L.P