Goodmans CPG SERIES installation manual 208-240/3/60 0140L00979 REV B

Page 55

CPG036(048)0453B THREE PHASE 240V/60HZ BELT DRIVE

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

 

 

 

SUPPLY VOLTAGE

 

 

 

 

 

 

 

 

L2

L3

 

 

 

 

 

 

208-240/3/60

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

T2

 

 

 

 

 

 

 

C

 

 

T1

 

T1

T2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T3

 

 

 

 

 

T3

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BC

 

 

 

 

BC

EM

 

 

 

 

 

 

 

BC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

1

 

VMR VM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

NOTE 3

 

 

 

 

 

 

TR

 

NOTE 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGN

 

BC

IIC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FS

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

FS

 

 

 

H C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

D1

 

 

 

 

 

 

VMR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPONENT LEGEND

ALS

AUXILIARY LIMIT SWITCH

BC

BLOWER CONTACTOR

COMP

COMPRESSOR

CM

CONDENSER MOTOR

C

CONTACTOR

EM

EVAPORATOR MOTOR

F

FUSE

FC

FAN CAPACITOR

FS

FLAME SENSOR

GND

EQUIPMENT GROUND

GV

GAS VALVE

HPS

HIGH PRESSURE SWITCH

IBR

INDOOR BLOWER RELAY

IIC

INTEGRATED IGNITION CONTROL

IGN

IGNITOR

LPS

LOW PRESSURE SWITCH

LS

LIMIT SWITCH

PLF

FEMALE PLUG/CONNECTOR

PS

PRESSURE SWITCH

RS

ROLLOUT SWITCH

TB1

TERMINAL BLOCK (24V SIGNAL)

TR

TRANSFORMER

VM

VENT MOTOR

VMR

VENT MOTOR RELAY

 

 

 

 

FACTORY WIRING

 

 

 

 

LINE VOLTAGE

 

 

 

 

LOW VOLTAGE

 

 

 

 

 

 

 

 

OPTIONAL

 

 

 

 

HIGH VOLTAGE

 

 

 

 

FIELD WIRING

 

 

 

 

HIGH VOLTAGE

 

 

 

 

LOW VOLTAGE

 

 

 

 

 

 

 

 

WIRE CODE

BK

BLACK

BL

BLUE

BR

BROWN

GR

GREEN

OR

ORANGE

PK

PINK

PU

PURPLE

RD

RED

WH

WHITE

YL

YELLOW

BL/PK

BLUE WITH PINK STRIP

YL/PK

YELLOW WITH PINK STRIP

THERMOSTAT

FIELD WIRING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALS

 

RS

 

 

 

 

 

 

 

 

 

IIC

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LPS

HPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

5

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLF

 

 

 

 

 

 

 

 

 

 

 

Y1

 

Y

 

 

 

 

 

 

 

3

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

G

 

W

 

 

 

 

Y2

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSTALLER/SERVICEMAN

STATUS LIGHT

EQUIP. STATUS

 

 

CHECK

ON

NORMAL OPERATION

-

OFF

NO POWER OR

 

 

 

 

 

 

 

INTERNAL CONTROL

 

 

 

1 BLINK

IGNITION FAILURE

 

 

GAS FLOW

 

OPEN ROLLOUT

 

GAS PRESSURE

 

 

GAS VALVE

 

SWITCH

 

FLAME SENSOR

 

OPEN AUX. LIMIT

 

FLAME ROLLOUT

 

 

BAD SWITCH

 

SWITCH

 

AUX. LIMIT OPEN

2 BLINKS

PRESSURE SWITCH

 

 

CHECK

 

 

OPEN

PRESSURE SWITCH

3 BLINKS

 

 

 

 

CHECK

 

 

 

WITHOUT INDUCER ON

PRESSURE SWITCH

4 BLINKS

OPEN LIMIT SWITCH

 

MAIN LIMIT OPEN

 

 

 

 

BAD SWITCH

5 BLINKS

FALSE FLAME SENSED

 

 

 

 

 

 

NOTES

1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL. (USE COPPER CONDUCTOR ONLY).

2.ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT. REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO THE ECONOMIZER ACCESSORY.

3.L1 AND L2 ON IIC CONTROL IS 24V INPUT.

4.USE COPPER CONDUCTORS ONLY.

USE NEC CLASS 2 WIRE.

5.FOR 208 VOLT TRANSFORMER OPERATION, MOVE BLACK WIRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.

SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVER

CURRENT PROTECTION

 

 

NO ECONOMIZER

 

 

 

W

 

WH

 

W

 

 

 

 

G

 

GR

 

G

 

R

 

RD

 

R

 

Y1

 

 

 

 

 

 

 

Y/Y2

 

YL

 

Y

 

C

 

BL

 

 

 

C

 

 

 

 

 

 

 

 

 

STAT

TB1

 

 

 

 

 

 

 

 

 

 

 

 

WITH ECONOMIZER OPTION

W

WH

W

G

GR

G

R

RD

R

Y1

YL

Y

Y/Y2

 

 

C

BL

C

TB1

 

STAT

 

 

 

2 STAGE COOLING

 

 

W

 

WH

W

 

 

 

G

 

GR

G

 

R

 

RD

R

 

Y1

 

YL

Y1

 

Y/Y2

 

PK

Y2

 

C

 

BL

C

 

 

 

 

STAT

TB1

 

 

 

 

 

6 BLINKS

COMPRESSOR

3 MIN. COMP.

 

OUTPUT DELAY

 

 

 

 

 

 

 

 

208-240/3/60 0140L00979 REV B

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

55

Image 55
Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingInput Rating AdjustmentInput Btu/Hr = PSC Motor AIR Flow AdjustmentsMotor Sheave Adjustments MaintenanceCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG072 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG048 Standard Belt Drive Horizontal CPG060 Standard Belt Drive Horizontal806 744 CPG072 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Down Shot CPG060 High Static Belt Drive Down ShotCPG072 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG048 High Static Belt Drive Horizontal CPG060 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B YL PK CPG060*3D Three Phase 208-230V/60HZ DirectS1 TB1 CPG060*3D Three Phase 208-230V/60HZ Direct Drive Motor Wires CPG036048*3D Three Phase 208-230V/60HZ Direct Drive208-240/3/60 0140L00512 REV B CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV B 460-575/3/60 0140L00870 REV B 460-575/3/60 0140L00870 REV B Y1 C LPS HPS PLF High Voltage VMR IGN CPG0360480454B Three Phase 575V/60HZ Belt DriveCPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV B Goodman Manufacturing Company, L.P