Goodmans CPG SERIES installation manual Inlet GAS Pressure

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(LP) gas is permitted with the use of the factory authorized conversion kit (see the unit Technical Manual for the appro- priate kit). For High Altitude derates, refer to the latest edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1.

INLET GAS PRESSURE

NATURAL Min. 5.0" W.C., Max. 10.0" W.C.

PROPANE Min. 11.0" W.C., Max. 14.0" W.C.

IInlet Gas Pressure Must Not Exceed the Maximum Value Shown in Table Above.

The minimum supply pressure should not vary from that shown in the table above because this could prevent the unit from having dependable ignition. In addition, gas input to the burners must not exceed the rated input shown on the rating plate. Overfiring of the unit could result in premature heat exchanger failure.

PIPING

IMPORTANT NOTE: To avoid possible unsatisfactory opera- tion or equipment damage due to under firing of equipment, do not undersize the natural/propane gas piping from the meter/tank to the unit. When sizing a trunk line, include all appliances on that line that could be operated simultaneously.

The rating plate is stamped with the model number, type of gas and gas input rating. Make sure the unit is equipped to operate on the type of gas available. The gas line installation must comply with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1.

Natural Gas Connection

Natural Gas Capacity of Pipe

in Cubic Feet of Gas Per Hour (CFH)

Length of

 

Nominal Black Pipe Size (inches)

 

 

 

 

 

 

 

 

Pipe in Feet

1/2

 

3/4

1

1 1/4

 

1 1/2

10

132

 

278

520

1050

 

1600

20

92

 

190

350

730

 

1100

30

73

 

152

285

590

 

980

40

63

 

130

245

500

 

760

50

56

 

115

215

440

 

670

60

50

 

105

195

400

 

610

70

46

 

96

180

370

 

560

80

43

 

90

170

350

 

530

90

40

 

84

160

320

 

490

100

38

 

79

150

305

 

460

Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based

on 0.60 Specific Gravity Gas)

CFH =

BTUH Furnace Input

Heating Value of Gas (BTU/Cubic Foot)

 

Refer to the Proper Piping Practice drawing for the general layout at the unit. The following rules apply:

1.Use black iron pipe and fittings for the supply piping. The use of a flex connector and/or copper piping is permitted as long as it is in agreement with local codes.

2.Use pipe joint compound on male threads only. Pipe joint compound must be resistant to the action of the fuel used.

3.Use ground joint unions.

4.Install a drip leg to trap dirt and moisture before it can enter the gas valve. The drip leg must be a minimum of three inches long.

5.Use two pipe wrenches when making connection to the gas valve to keep it from turning.

6.Install a manual shut-off valve in a convenient location (within six feet of unit) between the meter and the unit.

7.Tighten all joints securely.

8.The unit must be connected to the building piping by one of the following methods:

Rigid metallic pipe and fittings

Semirigid metallic tubing and metallic fittings (Aluminum alloy tubing must not be used in exterior locations)

Listed gas appliance connectors used in accordance with the terms of their listing that are completely in the same room as the equipment

In the prior two methods above the connector or tubing must be protected from physical and thermal damage. Aluminum alloy tubing and connectors must be coated to protect against external corrosion when in contact with masonry, plaster or insulation or are subject to repeated wettings by liquids (water - not rain water, detergents or sewage).

BURNER

DOOR

TBD

MANUAL

SHUT-OFFDRIP LEG

GROUND JOINT UNION

Proper Piping Practice

NOTE: The unit gas supply entrance is factory sealed with plugs. Keep plugs in place until gas supply is ready to be installed. Once ready, replace the plugs with the supplied grommets and install gas supply line.

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Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingInput Btu/Hr = AdjustmentInput Rating PSC Motor AIR Flow AdjustmentsMotor Sheave Adjustments MaintenanceCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG072 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG048 Standard Belt Drive Horizontal CPG060 Standard Belt Drive Horizontal806 744 CPG072 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Down Shot CPG060 High Static Belt Drive Down ShotCPG072 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG048 High Static Belt Drive Horizontal CPG060 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B S1 TB1 CPG060*3D Three Phase 208-230V/60HZ DirectYL PK CPG060*3D Three Phase 208-230V/60HZ Direct Drive Motor Wires CPG036048*3D Three Phase 208-230V/60HZ Direct Drive208-240/3/60 0140L00512 REV B CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV B 460-575/3/60 0140L00870 REV B 460-575/3/60 0140L00870 REV B Y1 C LPS HPS PLF High Voltage VMR IGN CPG0360480454B Three Phase 575V/60HZ Belt DriveCPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV B Goodman Manufacturing Company, L.P