Goodmans CPG SERIES installation manual CPG0360480454B Three Phase 575V/60HZ Belt Drive, Vmr Ign

Page 53

CPG036(048)0454B THREE PHASE 575V/60HZ BELT DRIVE

HIGH VOLTAGE!

DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

 

 

 

 

SUPPLY VOLTAGE

 

 

 

 

L2

L3

 

 

 

 

 

460-575/3/60 T2

 

 

 

 

 

 

 

 

 

C T1

 

 

 

 

 

 

C

 

 

 

 

 

T2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T3

 

 

 

T3

 

 

C

 

 

 

 

 

 

 

 

 

 

FC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BC

 

 

 

 

 

 

 

 

 

 

BC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BC

 

 

 

 

 

 

 

 

 

EM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VMR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VM

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

BK

 

RD

 

OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TR

 

 

 

 

 

 

 

NOTE 3

 

 

 

 

 

 

 

 

 

 

 

NOTE 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGN

 

 

BC

IIC

F

 

 

 

 

FS

 

 

FS

 

 

 

 

 

H C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D1

4

LS

 

VMR

 

 

5

 

 

 

 

 

 

 

 

COMPONENT LEGEND

ALS

AUXILIARY LIMIT SWITCH

BC

BLOWER CONTACTOR

COMP

COMPRESSOR

CM

CONDENSER MOTOR

C

CONTACTOR

EM

EVAPORATOR MOTOR

F

FUSE

FC

FAN CAPACITOR

FS

FLAME SENSOR

GND

EQUIPMENT GROUND

GV

GAS VALVE

HPS

HIGH PRESSURE SWITCH

IBR

INDOOR BLOWER RELAY

IIC

INTEGRATED IGNITION CONTROL

IGN

IGNITOR

LPS

LOW PRESSURE SWITCH

LS

LIMIT SWITCH

PLF

FEMALE PLUG/CONNECTOR

PS

PRESSURE SWITCH

RS

ROLLOUT SWITCH

TB1

TERMINAL BLOCK (24V SIGNAL)

TR

TRANSFORMER

VM

VENT MOTOR

VMR

VENT MOTOR RELAY

FACTORY WIRING

LINE VOLTAGE

LOW VOLTAGE

OPTIONAL HIGH

VOLTAGE

FIELD WIRING

HIGH VOLTAGE

LOW VOLTAGE

WIRE CODE

BK BLACK

BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED

WH WHITE

YL YELLOW

BL/PK BLUE WITH PINK STRIP YL/PK YELLOW WITH PINK STRIP

THERMOSTAT

FIELD WIRING

 

 

3

 

 

ALS

 

RS

 

IIC

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

PS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

7

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

12

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LPS

HPS

 

 

 

 

 

 

GV

C

NOTE 2

NOTES

1.REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL. (USE COPPER CONDUCTOR ONLY).

2.ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RETURN AIR COMPARTMENT. REMOVE MALE PLUG AND ATTACH FEMALE PLUG TO THE ECONOMIZER ACCESSORY.

3.L1 AND L2 ON IIC CONTROL IS 24V INPUT.

4.USE COPPER CONDUCTORS ONLY.

NO ECONOMIZER

 

 

W

WH

 

W

G

GR

 

G

R

RD

 

R

Y1

 

 

 

Y/Y2

YL

 

Y

 

C

BL

 

C

 

 

 

STAT

R

G

 

W

Y1

Y

 

C

 

Y2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLF

6 5 4

3 2 1

USE NEC CLASS 2 WIRE.

TB1

 

 

WITH ECONOMIZER OPTION

W

WH

W

G

GR

G

R

RD

R

INSTALLER/SERVICEMAN

STATUS LIGHT

EQUIP. STATUS

 

 

 

CHECK

ON

NORMAL OPERATION

-

 

OFF

NO POWER OR

 

 

 

 

 

 

 

 

 

 

 

 

 

INTERNAL CONTROL

 

 

 

 

 

 

1 BLINK

IGNITION FAILURE

 

 

GAS FLOW

 

OPEN ROLLOUT

GAS PRESSURE

 

 

GAS VALVE

 

SWITCH

FLAME SENSOR

 

OPEN AUX. LIMIT

FLAME ROLLOUT

 

 

BAD SWITCH

 

SWITCH

AUX. LIMIT OPEN

2 BLINKS

PRESSURE SWITCH

 

 

 

CHECK

 

OPEN

PRESSURE SWITCH

3 BLINKS

 

 

 

 

 

CHECK

 

 

 

 

 

 

WITHOUT INDUCER ON

PRESSURE SWITCH

4 BLINKS

OPEN LIMIT SWITCH

MAIN LIMIT OPEN

 

 

 

 

BAD SWITCH

5 BLINKS

FALSE FLAME SENSED

 

 

 

 

 

 

 

 

 

 

 

 

6 BLINKS

COMPRESSOR

 

3 MIN. COMP.

 

OUTPUT DELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVER CURRENT PROTECTION.

460-575/3/60 0140L00871 REV B

Y1

YL

 

 

 

 

Y

 

 

 

Y/Y2

 

 

 

 

 

 

 

 

 

 

C

BL

 

 

 

 

 

 

 

C

 

 

 

TB1

 

 

 

 

 

 

 

STAT

 

 

 

 

 

 

 

 

 

 

2 STAGE COOLING

 

 

 

W

WH

 

 

W

G

GR

 

 

G

R

RD

 

 

R

Y1

YL

 

 

 

 

 

Y1

 

 

 

 

Y/Y2

PK

 

 

Y2

C

BL

 

 

 

 

 

C

 

 

 

 

TB1STAT

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

53

Image 53
Contents CPG Series Safety Instructions Replacement PartsHigh Voltage General InformationUnit Location Clearances Roof TOP Duct Connections Roof Curb POST-INSTALLATION ChecksRigging Details Weights shown are belt drive with no accessories Power and Low Voltage Block Connections Electrical WiringAreas Without Convenience Outlet GAS Supply PipingInlet GAS Pressure GAS Piping Checks Propane GAS InstallationsVenting Condensate Drain Connection Circulating AIR and FiltersPRE-STARTUP Instructions STARTUP, ADJUSTMENTS, and ChecksPercent voltage unbalance Must not exceed 2% Three Phase Models OnlyRollout Protection Control Manifold Pressure Check PSC Motor Flame Sensor and Ignition Electrode Location Normal Sequence of OperationCheck rollout limit TroubleshootingInput Btu/Hr = AdjustmentInput Rating Motor Sheave Adjustments AIR Flow AdjustmentsMaintenance PSC MotorCabinet Finish Maintenance Burner Flame CPG036 Direct Drive Horizontal CPG036 Direct Drive Down ShotCPG048 Direct Drive Horizontal CPG048 Direct Drive Down ShotCPG060 Direct Drive Down Shot CPG060 Direct Drive Horizontal CPG048 Standard Belt Drive Horizontal CPG036 Standard Belt Drive HorizontalCPG060 Standard Belt Drive Horizontal CPG072 Standard Belt Drive Horizontal806 744 CPG048 High Static Belt Drive Down Shot CPG036 High Static Belt Drive Down ShotCPG060 High Static Belt Drive Down Shot CPG072 High Static Belt Drive Down ShotCPG048 High Static Belt Drive Horizontal CPG036 High Static Belt Drive HorizontalCPG060 High Static Belt Drive Horizontal CPG072 High Static Belt Drive HorizontalAppendix B Electrical Data Appendix C Unit Dimensions Appendix D Wiring Diagrams IIC CPG036480451D Single Phase 240V/60HZ Direct Drive208-240/1/60 0140L00510 REV a INSTALLER/SERVICEMANCPG0360480901D Single Phase 240V/60HZ Direct Drive 208-240/1/60 0140L00506 REV a YL/PK CPG0060*1D Single Phase 240V/60HZ Direct Drive240/1/60 0140L00429 REV B S1 TB1 CPG060*3D Three Phase 208-230V/60HZ DirectYL PK CPG060*3D Three Phase 208-230V/60HZ Direct Drive Motor Wires CPG036048*3D Three Phase 208-230V/60HZ Direct Drive208-240/3/60 0140L00512 REV B CPG036048*3D Three Phase 230V/60HZ Direct Drive 208-240/3/60 0140L00507 REV B 460-575/3/60 0140L00870 REV B 460-575/3/60 0140L00870 REV B Y1 C LPS HPS PLF High Voltage VMR IGN CPG0360480454B Three Phase 575V/60HZ Belt DriveCPG0360480453B Three Phase 240V/60HZ Belt Drive 208-240/3/60 0140L00979 REV B Goodman Manufacturing Company, L.P