Lincoln Electric SVM103-C service manual These Devices Without

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A-9

INSTALLATION

A-9

 

 

 

CAUTION

Certain Electrical devices cannot be powered by the POWER-ARC 4000. See Table A.2.

TABLE A.2

ELECTRICAL DEVICE USE WITH THE POWER-ARC 4000.

Type

Common Electrical Devices

Possible Concerns

 

 

 

Resistive

Heaters, toasters, incandescent

NONE

 

light bulbs, electric range, hot

 

 

pan, skillet, coffee maker.

 

 

 

 

Capacitive

TV sets, radios, microwaves,

Voltage spikes or high voltage

 

appliances with electrical control.

regulation can cause the capaci-

 

 

tative elements to fail. Surge

 

 

protection, transient protection,

 

 

and additional loading is recom-

 

 

mended for 100% fail-safe

 

 

operation. DO NOT RUN

 

 

THESE DEVICES WITHOUT

 

 

ADDITIONAL RESISTIVE TYPE

 

 

LOADS.

 

 

 

Inductive

Single-phase induction motors,

These devices require large

 

drills, well pumps, grinders, small

current inrush for starting. (See

 

refrigerators, weed and hedge

Table B.3, GENERATOR POWER

 

trimmers

APPLICATIONS, in the OPERA-

 

 

TION section of this manual for

 

 

required starting wattages.)

 

 

Some synchronous motors may

 

 

be frequency sensitive to attain

 

 

maximum output torque, but

 

 

they SHOULD BE SAFE from

 

 

any frequency induced failures.

 

 

 

Capacitive/Inductive

Computers, high resolution TV sets,

An inductive type line condition-

 

complicated electrical equipment.

er along with transient and

 

 

surge protection is required, and

 

 

liabilities still exist. DO NOT

 

 

USE THESE DEVICES WITH A

 

 

POWER-ARC 4000.

 

 

 

The Lincoln Electric Company is not responsible for any damage to electrical components improperly connect- ed to the POWER-ARC 4000.

POWER-ARC 4000

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Contents Safety Depends on You POWER-ARCCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications POWER-ARC InstallationSafety Precautions Location and VentilationStoring PRE-OPERATION Engine Service Cert. Kool Bore Spark Arrester125 amp Electrical Output ConnectionsWelding Cable Connections Cable Size forAuxiliary Power Receptacles Machine GroundingPlugs and HAND-HELD Equipment Circuit Breakers Premises WiringThese Devices Without POWER-ARC Table of Contents Operation Section General Description Safety InstructionsOperation Operating InstructionsWelding Capability Operational Features and ControlsDesign Features Advantages Recommended ApplicationsGENERATOR/WELDER Controls Controls and Settings20 AMP, 120 Volt Duplex Receptacle Gasoline Engine ControlsEngine Operation Before Starting the EngineStarting the Engine For a HOT Engine To USE the Generator AS AN Auxiliary Power Supply Generator OperationGeneral Information Suggested Power Applications Running Watts Start-up Watts Table B.1 Generator Power ApplicationsWelding Operation Table B.2 Welding APPLICATIONS/ELECTRODE Selection Guide Welding GuidelinesOperation What Happens in the Arc? Correct Welding Position Correct Arc Length Butt Welds PracticeUse the following Do the followingPenetration Fillet WeldsVertical-Down Welding Vertical-Up WeldingOverhead Welding Hardfacing To Reduce WearWelding Sheet Metal Cast Iron Plate Preparation Welding Cast IronHigh-Speed Group AWS E6013 Out-of-Position Group AWS E6011Low Hydrogen Group Stable-Arc E7018 Table of Contents Accessories Section Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Table of Contents Maintenance Section Engine Adjustments MaintenanceRoutine and Periodic Maintenance Engine MaintenanceFigure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Table D.1 Engine Maintenance Schedule Do not attempt to polish slip rings while engine is running GENERATOR/WELDER MaintenanceFigure D.6. Major Component Locations Table of Contents Theory of Operation Section ENGINE, EXCITATION, Rotor and Stator Theory of OperationFigure E.3 Field Excitation and Auxiliary Power Rotor Field Feedback and Auxiliary PowerWeld Winding and Reactor Auxiliary Power Overcurrent ProtectionTable of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairOutput Problems TroubleshootingOr contact your local Lincoln Electric Authorized Field SerVice Facility Local Lincoln Electric Authorized Field Service FacilityTroubleshooting Rotor Resistance Test Engine Problems Troubleshooting Engine Throttle Adjustment Materials Needed This procedure takes approximately 15 minutes to performRotor Voltage Test Test DescriptionRotor Voltage Test Test ProcedureRotor Resistance Test This procedure takes approximately 25 minutes to performRotor Resistance Test Figure F.3 Brushes Retained with Cable TIE This procedure takes approximately 20 minutes to perform Engine Throttle Adjustment TestStrobe-tach Method Frequency Counter MethodOscilloscope Method Wing NUT High Speed Stop Screw Scope Settings Normal Open Circuit Weld Voltage WaveformHigh Idle no Load Normal Open Circuit Voltage Waveform 115 VAC Supply Typical Weld Output Waveform Machine LoadedMachine Loaded to 125 Amps AT 23 VAC Description Brush Removal and ReplacementProcedure Brush Removal and ReplacementProcedure Rheostat Removal and Replacement Figure F.7 Rheostat Removal This procedure takes approximately 35 minutes to perform Capacitor AND/OR Diode Bridge Removal and ReplacementFigure F.8 Location and Discharging the Field Capacitor Procedure Capacitor Removal and REPLACE- MentFigure F.8A Field Diode Bridge Location Procedure Field Diode Bridge Removal and ReplacementSTATOR/ROTOR Removal and Replacement This procedure takes approximately 3 hours to performInstructions STATOR/ROTOR Removal and Replacement Troubleshooting & Repair Rotor Removal Procedure Figure F.12 Checking ROTOR-STATOR AIR GAP WELDER/GENERATOR OUTPUT1 Auxiliary Power Receptacle OUTPUT1Retest After Repair Engine OutputReturn to Section TOC Table of Contents Diagrams Section Wiring Diagram Power ARC DiagramsDIAGRAMSG-3 DIAGRAMSG-4 Dimension Print Power ARC Return to Section TOC SVM Error Reporting Form
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