Lincoln Electric IM10019 Location and Ventilation, Storing, Stacking, Angle of Operation, Lifting

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A-2

INSTALLATION

A-2

SAFETY PRECAUTION

Read this entire installation section before you start installation.

WARNING

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts or electrode with skin or wet clothing.

•Insulate yourself from work and ground

•Always wear dry insulating gloves.

------------------------------------------------------------------------

ENGINE EXHAUST can kill.

• Use in open, well ventilated areas or vent exhaust outside.

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MOVING PARTS can injure.

•Do not operate with doors open or guards off.

• Stop engine before servicing.

•Keep away from moving parts.

------------------------------------------------------------------------

See additional warning information at front of this operator’s manual.

LOCATION AND VENTILATION

The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are properly vented to an outside area.

STORING

1.Store the machine in a cool, dry place when it is not in use. Protect it from dust and dirt. Keep it where it can’t be accidentally damaged from con- struction activities, moving vehicles, and other hazards.

2.Drain the engine oil and refill with fresh 10W30 oil. Run the engine for about five minutes to cir- culate oil to all the parts. See the MAINTE- NANCE section of this manual for details on changing oil.

3.Remove the battery, recharge it, and adjust the electrolyte level. Store the battery in a dry, dark place.

STACKING

BIG RED™ 600 machines cannot be stacked.

ANGLE OF OPERATION

To achieve optimum engine performance the BIG RED™ 600 should be run in a level position. The maximum angle of operation for the Deutz engine is 30 degrees fore and aft, 40 degrees right and 45 degrees left. If the engine is to be operated at an angle, provisions must be made for checking and maintaining the oil level at the normal (FULL) oil capacity in the crankcase. When operating the welder at an angle, the effective fuel capacity will be slightly less than the amount specified.

LIFTING

The BIG RED™ 600 weighs approximately 1772lbs. (804kg.) with a full tank of fuel 1657lbs.(752kg) less fuel. A lift bail is mounted to the machine and should always be used when lifting the machine.

WARNING

• Lift only with equipment of ade-

 

quate lifting capacity.

 

• Be sure machine is stable when lift-

 

ing.

 

• Do not lift this machine using lift

 

bail if it is equipped with a heavy

 

accessory such as trailer or gas

 

cylinder.

FALLING

• Do not lift machine if lift bail is

EQUIPMENT can

damaged.

cause injury.

• Do not operate machine while

 

suspended from lift bail.

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HIGH ALTITUDE OPERATION

At higher altitudes, output derating may be necessary. For maximum rating, derate the welder output 5% for every 300 meters (984 ft.) above 1500 meters (4920 ft.). For output of 500A and below, derate the welder output 5% for every 300 meters (984 ft.) above 2100 meters (6888 ft.).

Contact a Deutz Service Representative for any engine adjustments that may be required.

HIGH TEMPERATURE OPERATION

WELDER OUTPUT RATINGS AT

TEMPERATURES ABOVE 40°C

AMPS

DUTY CYCLE

VOLTS

TEMPERATURE

450 DC

30%

38

55°C

500 DC

30%

40

50°C

550 DC

30%

34

45°C

BIG RED™ 600

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Contents BIG RED Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Section D SeriesOutlets Volts Amps Power InstallationHeight Width Depth Weight Storing High Temperature OperationLocation and Ventilation StackingVehicle Mounting PRE-OPERATION Engine ServiceTowing OILEngine BREAK-IN Engine Cooling System Battery ConnectionWhen Welding Output Cables Muffler Outlet PipeSpark Arrestor Machine GroundingResidual Current Device Ready Auxiliary Power ReceptaclesStandby Power Connections ReceptaclesConnection of Lincoln Electric Wire Feeders Operation Weld Mode Selector Switch Controls and SettingsOutput Range Selector Switch Output ControlAuxiliary Power Engine Operation Welder Operation Table B.2Typical Current Ranges 1 for Tungsten ELECTRODES2 Table B.3Operation Table B.4 Table B.5Accessories Optional FeaturesRoutine and Periodic Maintenance MaintenanceEngine Maintenance OIL Filter Change Bleeding the Fuel SystemFuel Filters Warning Fuel PRE-FILTER/WATER Separator AssemblyWater Separator Element Battery Acid can Burn Eyes and Skin Battery HandlingPreventing Battery Discharge Secondary Fuel Filter Cooling System Cooling Blower BeltMake Part Number Service Interval Preventing Battery BucklingCharging the Battery Nameplates / Warning Decals MAINTE- NanceBrush Removal and Replacement CleaningStorage Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Electric Shock Can KillLocate Leads 3D & 6J. see . CUT Both Leads AS Shown Strip ALL Four Leads 13MM .50Diagrams M22223 BIG RED Precaucion Warnung

IM10019 specifications

The Lincoln Electric IM10019 is a versatile and powerful inverter-based multi-process welder that caters to a variety of welding needs, making it an excellent choice for professionals and hobbyists alike. Renowned for its portability and compact design, this welder is well-suited for both shop use and remote locations.

One of the standout features of the IM10019 is its multi-process capability. It can efficiently perform MIG, FCAW, and DC TIG welding, allowing users to tackle different welding tasks with a single machine. This flexibility saves time and reduces the need for multiple welding units, streamlining the work process in workshop environments.

The welder operates on a voltage of 230V, making it compatible with most standard power sources. It offers a wide amperage range, enabling welders to work on various thicknesses of metal. Users can adjust the settings to accommodate different welding materials, including steel, aluminum, and stainless steel, thereby enhancing the versatility of the machine.

Lincoln Electric has integrated advanced technology into the IM10019, featuring an intuitive digital display that simplifies the adjustment of welding parameters. This user-friendly interface enables welders to make precise changes in wire feed speed, voltage, and other settings, ensuring consistent and high-quality welds. Additionally, the welder incorporates a built-in wire feeder that can accommodate both solid and flux-cored wires, further expanding its compatibility with various welding processes.

Durability is a significant characteristic of the IM10019, as it is built with high-quality materials designed to withstand rugged working conditions. This robust construction ensures reliable performance over time, making it a long-term investment for users who require a dependable welding solution.

Moreover, the compact size and lightweight design of the Lincoln Electric IM10019 enhance its portability, allowing for easy transport between job sites. This feature, coupled with its diverse welding capabilities and durable build, makes it an ideal choice for contractors, fabricators, and DIY enthusiasts seeking a reliable all-in-one welding machine.

In summary, the Lincoln Electric IM10019 is an exceptional welding unit that offers multi-process functionality, advanced technology, robust construction, and portability, making it a top choice for various welding applications. Whether in the shop or on the job site, it delivers the performance and reliability needed for optimal results.
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