Lincoln Electric IM10019 manual Troubleshooting

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TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Engine shuts down while under a

1.

High oil temperature.

load.

 

 

 

 

 

 

Engine runs rough.

1.

Dirty fuel or air filters may need

 

 

 

cleaned/replaced.

 

 

2.

Water in fuel.

 

 

3.

Fuel injector clogged or malfunc-

 

 

 

tioning.

 

 

 

 

Engine will not shut off

1.

Fuel Shutdown solenoid not func-

 

 

 

tioning properly / linkage binding.

 

 

 

 

Battery does not stay charged.

1.

Faulty battery .

 

 

2.

Faulty engine alternator.

 

 

3.

Loose or broken lead in charging

 

 

 

circuit.

 

 

4.

Loose fan belt may need tighten-

 

 

 

ing.

 

 

 

 

No welding output.

1.

Broken lead in weld rotor circuits.

 

 

2.

Faulty field diode module.

 

 

3.

Faulty weld rotor.

 

 

4.

Open Breaker.

 

 

5.

Check that selector switch is in

 

 

 

position.

 

 

 

 

Welder has some/ no output and no

1.

Faulty remote kit.

control. Auxiliary output OK

2.

Faulty output control Rheostat.

 

 

3.

Faulty output control wiring.

 

 

 

No auxiliary power.

1.

Open breakers.

 

 

2.

Faulty receptacle.

 

 

3.

Faulty auxiliary circuit wiring.

 

 

4.

GFCI Module tripped. (See

 

 

 

Maintenance Section)

 

 

5.

Broken Lead in Auxiliary rotor cir-

 

 

 

cuit.

 

 

6.

Faulty Auxiliary Rotor field Diode

 

 

 

module.

 

 

7.

Faulty weld rotor.

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

BIG RED™ 600

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Contents BIG RED California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Series Section DInstallation Outlets Volts Amps PowerHeight Width Depth Weight Location and Ventilation High Temperature OperationStoring StackingTowing PRE-OPERATION Engine ServiceVehicle Mounting OILEngine Cooling System Battery Connection Engine BREAK-INWhen Spark Arrestor Muffler Outlet PipeWelding Output Cables Machine GroundingStandby Power Connections Auxiliary Power ReceptaclesResidual Current Device Ready ReceptaclesConnection of Lincoln Electric Wire Feeders Operation Output Range Selector Switch Controls and SettingsWeld Mode Selector Switch Output ControlAuxiliary Power Engine Operation Table B.2 Welder OperationTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2Operation Table B.5 Table B.4Optional Features AccessoriesMaintenance Routine and Periodic MaintenanceEngine Maintenance Bleeding the Fuel System OIL Filter ChangeFuel PRE-FILTER/WATER Separator Assembly Fuel Filters WarningWater Separator Element Preventing Battery Discharge Battery HandlingBattery Acid can Burn Eyes and Skin Secondary Fuel Filter Cooling System Cooling Blower BeltCharging the Battery Preventing Battery BucklingMake Part Number Service Interval Nameplates / Warning Decals MAINTE- NanceCleaning Brush Removal and ReplacementStorage HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Electric Shock Can Kill DiagramsStrip ALL Four Leads 13MM .50 Locate Leads 3D & 6J. see . CUT Both Leads AS ShownDiagrams M22223 BIG RED Precaucion Warnung

IM10019 specifications

The Lincoln Electric IM10019 is a versatile and powerful inverter-based multi-process welder that caters to a variety of welding needs, making it an excellent choice for professionals and hobbyists alike. Renowned for its portability and compact design, this welder is well-suited for both shop use and remote locations.

One of the standout features of the IM10019 is its multi-process capability. It can efficiently perform MIG, FCAW, and DC TIG welding, allowing users to tackle different welding tasks with a single machine. This flexibility saves time and reduces the need for multiple welding units, streamlining the work process in workshop environments.

The welder operates on a voltage of 230V, making it compatible with most standard power sources. It offers a wide amperage range, enabling welders to work on various thicknesses of metal. Users can adjust the settings to accommodate different welding materials, including steel, aluminum, and stainless steel, thereby enhancing the versatility of the machine.

Lincoln Electric has integrated advanced technology into the IM10019, featuring an intuitive digital display that simplifies the adjustment of welding parameters. This user-friendly interface enables welders to make precise changes in wire feed speed, voltage, and other settings, ensuring consistent and high-quality welds. Additionally, the welder incorporates a built-in wire feeder that can accommodate both solid and flux-cored wires, further expanding its compatibility with various welding processes.

Durability is a significant characteristic of the IM10019, as it is built with high-quality materials designed to withstand rugged working conditions. This robust construction ensures reliable performance over time, making it a long-term investment for users who require a dependable welding solution.

Moreover, the compact size and lightweight design of the Lincoln Electric IM10019 enhance its portability, allowing for easy transport between job sites. This feature, coupled with its diverse welding capabilities and durable build, makes it an ideal choice for contractors, fabricators, and DIY enthusiasts seeking a reliable all-in-one welding machine.

In summary, the Lincoln Electric IM10019 is an exceptional welding unit that offers multi-process functionality, advanced technology, robust construction, and portability, making it a top choice for various welding applications. Whether in the shop or on the job site, it delivers the performance and reliability needed for optimal results.