Lincoln Electric IM10019 manual Operation

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B-1

OPERATION

B-1

SAFETY INSTRUCTIONS

Read and understand this entire section before

operating your BIG RED™ 600.

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and mainte- nance manuals supplied with your machine. They include important safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such as output terminals or internal wiring.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

• Use in open, well ventilated areas or vent exhaust outside

• Do not stack anything near the engine.

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MOVING PARTS can injure.

•Do not operate with doors open or guards off.

•Stop engine before servicing.

•Keep away from moving parts

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Only qualified personnel should operate this equipment.

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ADDITIONAL SAFETY PRECAUTIONS

Always operate the welder with the hinged door closed and the side panels in place as these pro- vide maximum protection from moving parts and insure proper cooling air flow.

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GENERAL DESCRIPTION

The BIG RED™ 600 is a diesel engine driven welder, offering reliable DC arc welding performance, with outstanding arc characteristics for all welding applica- tions. The BIG RED™ 600 is both a rugged three cylinder, diesel engine driven 600 amp DC arc welder and 3.6 KW AC power generator. This powerful gen- erator can be used to provide electricity for lights, power tools, etc.

The BIG RED™ 600 delivers ideal DC arc characteris- tic for each welding process. Stick electrode welding, Scratch-Start TIG, or carbon arc gouging, to make the BIG RED™ 600 the ideal all purpose engine driven welder for on-site work.

The BIG RED™ 600 has “no PC Boards” and “no electronics”.

The BIG RED™ 600 is service friendly with a minimal number of major parts, simplifying in field servicing of the BIG RED™ 600. The generator is a dual stator and rotor design with two sealed bearings for mainte- nance free service. The rotors are copper wound design with two slip rings and brushes. The stators are wound entirely with heavy gauge copper wire and insulated with NEMA class F insulation material. The stator is then impregnated with three layers of high quality varnish. After the stator is assembled using tie bars, the entire assembly Is covered with an environ- mentally protective coating . These measures insure trouble-free operation in the harshest environments.

RECOMMENDED APPLICATIONS

WELDER

The BIG RED™ 600 provides constant current DC welding output for stick (SMAW) and TIG (GTAW) welding (scratch start). In addition the Big Red can be used for Arc Gouging with carbons up to 9.5 mm (3/8”) diameter.

The BIG RED™ 600 is not recommended for pipe thawing.

GENERATOR

The BIG RED™ 600 provides smooth output for auxiliary power and emergency standby power. The auxiliary power is independent of the welding power and thus not effected by the weld control settings. Full power is available provided welding output is below 200 amps. Above 200 amps refer to the Simultaneous Welding and Auxiliary Power chart in the operation section of this manual.

BIG RED™ 600

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Contents BIG RED Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Section D SeriesOutlets Volts Amps Power InstallationHeight Width Depth Weight High Temperature Operation Location and VentilationStoring StackingPRE-OPERATION Engine Service TowingVehicle Mounting OILEngine BREAK-IN Engine Cooling System Battery ConnectionWhen Muffler Outlet Pipe Spark ArrestorWelding Output Cables Machine GroundingAuxiliary Power Receptacles Standby Power ConnectionsResidual Current Device Ready ReceptaclesConnection of Lincoln Electric Wire Feeders Operation Controls and Settings Output Range Selector SwitchWeld Mode Selector Switch Output ControlAuxiliary Power Engine Operation Welder Operation Table B.2Typical Current Ranges 1 for Tungsten ELECTRODES2 Table B.3Operation Table B.4 Table B.5Accessories Optional FeaturesRoutine and Periodic Maintenance MaintenanceEngine Maintenance OIL Filter Change Bleeding the Fuel SystemFuel Filters Warning Fuel PRE-FILTER/WATER Separator AssemblyWater Separator Element Battery Handling Preventing Battery DischargeBattery Acid can Burn Eyes and Skin Secondary Fuel Filter Cooling System Cooling Blower BeltPreventing Battery Buckling Charging the BatteryMake Part Number Service Interval Nameplates / Warning Decals MAINTE- NanceBrush Removal and Replacement CleaningStorage Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Electric Shock Can KillLocate Leads 3D & 6J. see . CUT Both Leads AS Shown Strip ALL Four Leads 13MM .50Diagrams M22223 BIG RED Precaucion Warnung

IM10019 specifications

The Lincoln Electric IM10019 is a versatile and powerful inverter-based multi-process welder that caters to a variety of welding needs, making it an excellent choice for professionals and hobbyists alike. Renowned for its portability and compact design, this welder is well-suited for both shop use and remote locations.

One of the standout features of the IM10019 is its multi-process capability. It can efficiently perform MIG, FCAW, and DC TIG welding, allowing users to tackle different welding tasks with a single machine. This flexibility saves time and reduces the need for multiple welding units, streamlining the work process in workshop environments.

The welder operates on a voltage of 230V, making it compatible with most standard power sources. It offers a wide amperage range, enabling welders to work on various thicknesses of metal. Users can adjust the settings to accommodate different welding materials, including steel, aluminum, and stainless steel, thereby enhancing the versatility of the machine.

Lincoln Electric has integrated advanced technology into the IM10019, featuring an intuitive digital display that simplifies the adjustment of welding parameters. This user-friendly interface enables welders to make precise changes in wire feed speed, voltage, and other settings, ensuring consistent and high-quality welds. Additionally, the welder incorporates a built-in wire feeder that can accommodate both solid and flux-cored wires, further expanding its compatibility with various welding processes.

Durability is a significant characteristic of the IM10019, as it is built with high-quality materials designed to withstand rugged working conditions. This robust construction ensures reliable performance over time, making it a long-term investment for users who require a dependable welding solution.

Moreover, the compact size and lightweight design of the Lincoln Electric IM10019 enhance its portability, allowing for easy transport between job sites. This feature, coupled with its diverse welding capabilities and durable build, makes it an ideal choice for contractors, fabricators, and DIY enthusiasts seeking a reliable all-in-one welding machine.

In summary, the Lincoln Electric IM10019 is an exceptional welding unit that offers multi-process functionality, advanced technology, robust construction, and portability, making it a top choice for various welding applications. Whether in the shop or on the job site, it delivers the performance and reliability needed for optimal results.
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