Lincoln Electric IM10019 manual Engine Operation

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B-4

OPERATION

B-4

17.120 VAC DUPLEX RECEPTACLE

Single-pole 20A rated. Provides overload protec- tion for the 120VAC (5-20R) NEMA Duplex Receptacle.

8.Allow the engine to warm up for several minutes before applying a load. Allow a longer warm up time in cold weather.

18.CIRCUIT BREAKERS

Single pole 15A rated. Provides overload protection for the 120VAC European (IEC-309) receptacle.

19.120 VAC RECEPTACLE

European (IEC-309) receptacle rated up to 15 amps and is IP44 rated. Receptacle is GFCI protected.

20.GFCI (Ground Fault Circuit Interrupter) Module

Protects both 120VAC Auxiliary Power recepta- cles.

If a GFCI Module is tripped, See the MAINTE- NANCE section for detailed information on testing and resetting the GFCI Module.

21.WELD OUTPUT TERMINALS + AND -

Covered terminals that provide welding connection points for the electrode and work cables.

22. GROUND STUD

Protects both 120VAC Auxiliary Power recepta- cles.

ENGINE OPERATION

STARTING THE ENGINE

1.Open the engine compartment door and check that the fuel shut off valve located screwed into the fuel filter housing is in the open position (lever to be in line with the hose).

2.Check for proper oil level. Close engine compart- ment door.

3.Remove all plugs connected to the AC power receptacles.

4.Set the RUN/STOP switch to “RUN”. Observe that the battery charging light is on and fuel is in the fuel tank (see fuel gauge).

5.Within 30 seconds, press and hold the engine START button until the engine starts.

6.Release the engine START button when the engine starts.

7.Check that the engine protection and battery charging lights are off. The engine protection light is on after starting, the engine will shutdown in a few seconds. Investigate any indicated problem.

COLD WEATHER STARTING

With a fully charged battery and the proper weight oil, the engine should start satisfactorily even down to about -15°C(5°F). If the engine must be frequent- ly started below -15°C(5°F), it may be desirable to install additional starting aids. The use of No. 1D diesel fuel is recommended in place of No. 2D at temperatures below -5°C(23° F).

STOPPING THE ENGINE

Switch the RUN/STOP switch to “STOP”. This turns off the voltage supplied to the shutdown sole- noid. A backup shutdown can be accomplished by shutting off the fuel valve located on the fuel line.

Note: Also put Run/Stop switch in “Stop” position when engine is not running - battery will be discharged otherwise.

TABLE B.1

TYPICAL BIG RED™ 600 FUEL CONSUMPTION

 

Deutz F3L912 Engine

Running Time for

 

44HP (33Kw) @ 1800 RPM

75.7 L (20 Gal.)

High Idle - No Load

2.6

liters/hr

28.9 hrs

1890 R.P.M.

(.69 gal/hr)

 

DC, CC Weld Output

7.5

liters/hr

10.1 hrs

500A/40V/100%

(1.97 gal/hr)

 

DC, CC Weld Output

4.4

liters/hr

17.2 hrs

600A/30V/40%

(1.16 gal/hr)

Auxiliary Power

3.0

liters/hr

25.5 hrs

3.6 Kw

(.78 gal/hr)

NOTE: This data is for reference only. Fuel consump- tion is approximate and can be influenced by many factors, including engine maintenance, environmental conditions and fuel quality.

BIG RED™ 600

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Contents BIG RED California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Series Section DOutlets Volts Amps Power InstallationHeight Width Depth Weight Stacking High Temperature OperationLocation and Ventilation StoringOIL PRE-OPERATION Engine ServiceTowing Vehicle MountingEngine BREAK-IN Engine Cooling System Battery ConnectionWhen Machine Grounding Muffler Outlet PipeSpark Arrestor Welding Output CablesReceptacles Auxiliary Power ReceptaclesStandby Power Connections Residual Current Device ReadyConnection of Lincoln Electric Wire Feeders Operation Output Control Controls and SettingsOutput Range Selector Switch Weld Mode Selector SwitchAuxiliary Power Engine Operation Table B.2 Welder OperationTable B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2Operation Table B.5 Table B.4Optional Features AccessoriesRoutine and Periodic Maintenance MaintenanceEngine Maintenance Bleeding the Fuel System OIL Filter ChangeFuel Filters Warning Fuel PRE-FILTER/WATER Separator AssemblyWater Separator Element Secondary Fuel Filter Cooling System Cooling Blower Belt Battery HandlingPreventing Battery Discharge Battery Acid can Burn Eyes and SkinNameplates / Warning Decals MAINTE- Nance Preventing Battery BucklingCharging the Battery Make Part Number Service IntervalBrush Removal and Replacement CleaningStorage HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Electric Shock Can Kill DiagramsStrip ALL Four Leads 13MM .50 Locate Leads 3D & 6J. see . CUT Both Leads AS ShownDiagrams M22223 BIG RED Precaucion Warnung

IM10019 specifications

The Lincoln Electric IM10019 is a versatile and powerful inverter-based multi-process welder that caters to a variety of welding needs, making it an excellent choice for professionals and hobbyists alike. Renowned for its portability and compact design, this welder is well-suited for both shop use and remote locations.

One of the standout features of the IM10019 is its multi-process capability. It can efficiently perform MIG, FCAW, and DC TIG welding, allowing users to tackle different welding tasks with a single machine. This flexibility saves time and reduces the need for multiple welding units, streamlining the work process in workshop environments.

The welder operates on a voltage of 230V, making it compatible with most standard power sources. It offers a wide amperage range, enabling welders to work on various thicknesses of metal. Users can adjust the settings to accommodate different welding materials, including steel, aluminum, and stainless steel, thereby enhancing the versatility of the machine.

Lincoln Electric has integrated advanced technology into the IM10019, featuring an intuitive digital display that simplifies the adjustment of welding parameters. This user-friendly interface enables welders to make precise changes in wire feed speed, voltage, and other settings, ensuring consistent and high-quality welds. Additionally, the welder incorporates a built-in wire feeder that can accommodate both solid and flux-cored wires, further expanding its compatibility with various welding processes.

Durability is a significant characteristic of the IM10019, as it is built with high-quality materials designed to withstand rugged working conditions. This robust construction ensures reliable performance over time, making it a long-term investment for users who require a dependable welding solution.

Moreover, the compact size and lightweight design of the Lincoln Electric IM10019 enhance its portability, allowing for easy transport between job sites. This feature, coupled with its diverse welding capabilities and durable build, makes it an ideal choice for contractors, fabricators, and DIY enthusiasts seeking a reliable all-in-one welding machine.

In summary, the Lincoln Electric IM10019 is an exceptional welding unit that offers multi-process functionality, advanced technology, robust construction, and portability, making it a top choice for various welding applications. Whether in the shop or on the job site, it delivers the performance and reliability needed for optimal results.
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