Lincoln Electric IM10019 manual Troubleshooting

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E-2

TROUBLESHOOTING

E-2

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Major Physical or Electrical Damage

1.

Contact your

Local

Lincoln

is Evident.

 

Authorized Field Service Facility.

 

 

 

 

 

Engine will not crank

1.

Battery low.

 

 

 

2.

Loose battery cable connections

 

 

which may need Inspected,

 

 

cleaned or tighten.

 

 

3.

Faulty wiring in engine starting

 

 

circuit.

 

 

 

4.

Faulty engine starter. Contact

 

 

authorized local Engine Service

 

 

Shop.

 

 

Engine will crank but not start.

1.

Out of fuel.

 

 

 

2.

Fuel shut off valve is in the off

 

 

position make sure the valve

 

 

lever is in a vertical direction.

 

3.

Engine shut down solenoid not

 

 

pulling in.

 

 

 

4.

On/Off switch on for more than 60

 

 

sec. before starting, the On/Off

 

 

switch will need to be switch off

 

 

and turned back on. Defective

 

 

CR3. Replace CR3.

 

 

5.

Fuel Filters dirty/clogged, gelled

 

 

(Colder Climates), for gelled fuel,

 

 

remove and replace filters. Run a

 

 

diesel fuel treatment that dis-

 

 

solves the wax crystals until full

 

 

power has been revolved. Main

 

 

filter element and/or Inline Fuel

 

 

Filter may need to be replaced.

 

6.

High oil temperature or low oil

 

 

pressure. (engine protection light

 

 

lit)

 

 

Engine shuts down shortly after

1.

Low oil pressure (engine protec-

starting.

 

tion light lit). Check oil level

 

 

(Consult engine

service dealer).

 

2.

High oil temperature.

(engine

 

 

protection light lit).

 

 

3.

Faulty oil pressure switch.

 

4.

Faulty oil temperature switch.

 

 

Contact authorized local Engine

 

 

Service Shop.

 

 

 

5.

Low output of battery charging

 

 

alternator (battery charging light

 

 

lit).

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

BIG RED™ 600

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Contents BIG RED Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Section D SeriesHeight Width Depth Weight InstallationOutlets Volts Amps Power High Temperature Operation Location and VentilationStoring StackingPRE-OPERATION Engine Service TowingVehicle Mounting OILWhen Engine Cooling System Battery ConnectionEngine BREAK-IN Muffler Outlet Pipe Spark ArrestorWelding Output Cables Machine GroundingAuxiliary Power Receptacles Standby Power ConnectionsResidual Current Device Ready ReceptaclesConnection of Lincoln Electric Wire Feeders Operation Controls and Settings Output Range Selector SwitchWeld Mode Selector Switch Output ControlAuxiliary Power Engine Operation Welder Operation Table B.2Typical Current Ranges 1 for Tungsten ELECTRODES2 Table B.3Operation Table B.4 Table B.5Accessories Optional FeaturesEngine Maintenance MaintenanceRoutine and Periodic Maintenance OIL Filter Change Bleeding the Fuel SystemWater Separator Element Fuel PRE-FILTER/WATER Separator AssemblyFuel Filters Warning Battery Handling Preventing Battery DischargeBattery Acid can Burn Eyes and Skin Secondary Fuel Filter Cooling System Cooling Blower BeltPreventing Battery Buckling Charging the BatteryMake Part Number Service Interval Nameplates / Warning Decals MAINTE- NanceStorage CleaningBrush Removal and Replacement Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Electric Shock Can KillLocate Leads 3D & 6J. see . CUT Both Leads AS Shown Strip ALL Four Leads 13MM .50Diagrams M22223 BIG RED Precaucion Warnung

IM10019 specifications

The Lincoln Electric IM10019 is a versatile and powerful inverter-based multi-process welder that caters to a variety of welding needs, making it an excellent choice for professionals and hobbyists alike. Renowned for its portability and compact design, this welder is well-suited for both shop use and remote locations.

One of the standout features of the IM10019 is its multi-process capability. It can efficiently perform MIG, FCAW, and DC TIG welding, allowing users to tackle different welding tasks with a single machine. This flexibility saves time and reduces the need for multiple welding units, streamlining the work process in workshop environments.

The welder operates on a voltage of 230V, making it compatible with most standard power sources. It offers a wide amperage range, enabling welders to work on various thicknesses of metal. Users can adjust the settings to accommodate different welding materials, including steel, aluminum, and stainless steel, thereby enhancing the versatility of the machine.

Lincoln Electric has integrated advanced technology into the IM10019, featuring an intuitive digital display that simplifies the adjustment of welding parameters. This user-friendly interface enables welders to make precise changes in wire feed speed, voltage, and other settings, ensuring consistent and high-quality welds. Additionally, the welder incorporates a built-in wire feeder that can accommodate both solid and flux-cored wires, further expanding its compatibility with various welding processes.

Durability is a significant characteristic of the IM10019, as it is built with high-quality materials designed to withstand rugged working conditions. This robust construction ensures reliable performance over time, making it a long-term investment for users who require a dependable welding solution.

Moreover, the compact size and lightweight design of the Lincoln Electric IM10019 enhance its portability, allowing for easy transport between job sites. This feature, coupled with its diverse welding capabilities and durable build, makes it an ideal choice for contractors, fabricators, and DIY enthusiasts seeking a reliable all-in-one welding machine.

In summary, the Lincoln Electric IM10019 is an exceptional welding unit that offers multi-process functionality, advanced technology, robust construction, and portability, making it a top choice for various welding applications. Whether in the shop or on the job site, it delivers the performance and reliability needed for optimal results.