Lincoln Electric IM10019 manual Engine BREAK-IN, Engine Cooling System Battery Connection, When

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INSTALLATION

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ENGINE BREAK-IN

Lincoln Electric selects high quality, heavy-duty indus- trial engines for the portable welding machines we offer. While it is normal to see a small amount of crankcase oil consumption during initial operation, excessive oil use, wetstacking (oil or tar like sub- stance at the exhaust port), or excessive smoke is not normal.

Larger machines with a capacity of 350 amperes and higher, which are operated at low or no-load condi- tions for extended periods of time are especially sus- ceptible to the conditions described above. To accomplish successful engine break-in, most diesel- powered equipment needs only to be run at a reason- ably heavy load within the rating of the welder for some period of time during the engine’s early life. However, if the welder is subjected to extensive light loading, occasional moderate to heavy loading of the engine may sometimes be necessary. Caution must be observed in correctly loading a diesel/generator unit.

1.Connect the welder output studs to a suit- able resistive load bank. Note that any attempt to short the output studs by con- necting the welding leads together, direct shorting of the output studs, or connecting the output leads to a length of steel will result in catastrophic damage to the gener- ator and voids the warranty.

2.Set the welder controls for an output cur- rent and voltage within the welder rating and duty cycle. Note that any attempt to exceed the welder rating or duty cycle for any period of time will result in catastrophic damage to the generator and voids the warranty.

3.Periodically shut off the engine and check the crankcase oil level.

ENGINE COOLING SYSTEM

The Deutz engine is air cooled by a belt driven axial blower. The oil cooler and engine cooling fins should be blown out with compressed air or steam to main- tain proper cooling (See the engine Owners Manual for procedures and frequency).

BATTERY CONNECTION

WARNING

GASES FROM BATTERY can explode.

• Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

•INSTALLING A NEW BATTERY — disconnect negative cable from old battery first and connect to new battery last.

•CONNECTING A BATTERY CHARGER — remove battery from welder by disconnecting negative cable first, then positive cable and battery clamp. When reinstalling, connect negative cable last. Keep well ventilated.

•USING A BOOSTER — connect positive lead to battery first then connect negative lead to nega- tive battery lead at engine foot.

BATTERY ACID can burn eyes and skin.

• Wear gloves and eye protection and be careful when working near battery.

• Follow instructions printed on battery.

IMPORTANT: To prevent ELECTRICAL DAMAGE

WHEN:

a)Installing new batteries.

b)Using a booster.

Use correct polarity — Negative Ground.

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The BIG RED™ 600 is shipped with the negative bat- tery cable disconnected. Before you operate the machine, make sure the Engine Switch is in the OFF position and attach the disconnected cable securely to the negative (-) battery terminal.

Remove the insulating cap from the negative battery terminal. Replace and tighten negative battery cable terminal.

NOTE: This machine is furnished with a wet charged battery; if unused for several months, the battery may require a booster charge. Be sure to use the correct polarity when charging the battery.

BIG RED™ 600

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Contents BIG RED Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Section D SeriesInstallation Outlets Volts Amps PowerHeight Width Depth Weight High Temperature Operation Location and VentilationStoring StackingPRE-OPERATION Engine Service TowingVehicle Mounting OILEngine Cooling System Battery Connection Engine BREAK-INWhen Muffler Outlet Pipe Spark ArrestorWelding Output Cables Machine GroundingAuxiliary Power Receptacles Standby Power ConnectionsResidual Current Device Ready ReceptaclesConnection of Lincoln Electric Wire Feeders Operation Controls and Settings Output Range Selector SwitchWeld Mode Selector Switch Output ControlAuxiliary Power Engine Operation Welder Operation Table B.2Typical Current Ranges 1 for Tungsten ELECTRODES2 Table B.3Operation Table B.4 Table B.5Accessories Optional FeaturesMaintenance Routine and Periodic MaintenanceEngine Maintenance OIL Filter Change Bleeding the Fuel SystemFuel PRE-FILTER/WATER Separator Assembly Fuel Filters WarningWater Separator Element Battery Handling Preventing Battery DischargeBattery Acid can Burn Eyes and Skin Secondary Fuel Filter Cooling System Cooling Blower BeltPreventing Battery Buckling Charging the BatteryMake Part Number Service Interval Nameplates / Warning Decals MAINTE- NanceCleaning Brush Removal and ReplacementStorage Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Electric Shock Can KillLocate Leads 3D & 6J. see . CUT Both Leads AS Shown Strip ALL Four Leads 13MM .50Diagrams M22223 BIG RED Precaucion Warnung

IM10019 specifications

The Lincoln Electric IM10019 is a versatile and powerful inverter-based multi-process welder that caters to a variety of welding needs, making it an excellent choice for professionals and hobbyists alike. Renowned for its portability and compact design, this welder is well-suited for both shop use and remote locations.

One of the standout features of the IM10019 is its multi-process capability. It can efficiently perform MIG, FCAW, and DC TIG welding, allowing users to tackle different welding tasks with a single machine. This flexibility saves time and reduces the need for multiple welding units, streamlining the work process in workshop environments.

The welder operates on a voltage of 230V, making it compatible with most standard power sources. It offers a wide amperage range, enabling welders to work on various thicknesses of metal. Users can adjust the settings to accommodate different welding materials, including steel, aluminum, and stainless steel, thereby enhancing the versatility of the machine.

Lincoln Electric has integrated advanced technology into the IM10019, featuring an intuitive digital display that simplifies the adjustment of welding parameters. This user-friendly interface enables welders to make precise changes in wire feed speed, voltage, and other settings, ensuring consistent and high-quality welds. Additionally, the welder incorporates a built-in wire feeder that can accommodate both solid and flux-cored wires, further expanding its compatibility with various welding processes.

Durability is a significant characteristic of the IM10019, as it is built with high-quality materials designed to withstand rugged working conditions. This robust construction ensures reliable performance over time, making it a long-term investment for users who require a dependable welding solution.

Moreover, the compact size and lightweight design of the Lincoln Electric IM10019 enhance its portability, allowing for easy transport between job sites. This feature, coupled with its diverse welding capabilities and durable build, makes it an ideal choice for contractors, fabricators, and DIY enthusiasts seeking a reliable all-in-one welding machine.

In summary, the Lincoln Electric IM10019 is an exceptional welding unit that offers multi-process functionality, advanced technology, robust construction, and portability, making it a top choice for various welding applications. Whether in the shop or on the job site, it delivers the performance and reliability needed for optimal results.
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