Lincoln Electric IM847-D manual 6INSTALLATIONA-6, Analog Control Cable, Control Cable Connections

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A-6INSTALLATIONA-6

ANALOG CONTROL CABLE

CONTROL CABLE CONNECTIONS

All control cables can be connected end to end to extend their length.

The control cable connecting the wire feeder to the power source is specially made for the welding envi- ronment.

The wire feeder power requires overcurrent protec- tion. Connect the wire feeder only to power sources with overcurrent protection of no more than 15 amps.

POWER SOURCE

WIRE FEEDER

J

A

A

J

H I N

KL BC

CB L

KNI H

GF

ME D

DE

MFG

PIN

FUNCTION

LEAD#

 

 

 

A

Unused

-------

B

Reserved

-------

C

Welding Output Control

2

 

(trigger from feeder)

 

D

Welding Output Control

4

 

(trigger from feeder)

 

E

Remote Voltage Control

77

 

(“+” supply from feeder or remote)

 

F

Remote Voltage Control

76

 

(control signal from feeder or remote)

 

G

Remote Voltage Control

75

 

(“-” supply from feeder or remote)

 

H

Reserved

 

I

42 VAC

41

J

Reserve for Future Use.

 

 

 

 

K

42 VAC

42

L

Reserve for Future Use.

 

 

 

 

M

Unused

-------

N

Electrode voltage from feeder

67

 

 

 

Do not use more than 100 ft (30.5 m) of control cable between the wire feeder and power source.

LF-72

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Contents LF-72 Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Thank YouSection C Section aSection B Section F Section DSection E P-622Installation Amp Rating Duty CycleMounting Safety PrecautionLocation Boom Mount Bench MountSwivel Mount SuspendedElectric Shock can Kill Weld Cable SizesCoaxial Weld Cables Weld Cable ConnectionControl Cable Connections 6INSTALLATIONA-6Analog Control Cable Pin Function Miller Power Source Lincoln Wire FeederAnalog Miller Control Cable Adapter K2335-1 Remote Sense Lead Specifications Wire Drive SystemsWelding GUN/WIRE Feeder Trigger Connector High Frequency ProtectionWelding GUNS, Torches and ACCES- Sories Figure A.3Procedure for Changing Drive and Idle Roll Sets Wire Drive ConfigurationSet the pressure arm as follows See Figure A.6 Pressure ARM AdjustmentGun Receiver For use With Bushing Loading 16 to 44 lb .3 20kg Spools See figure A.8 Wire Reel LoadingSpindle Placement Loading 30 lb .6 kg Readi-Reels See Figure A.9Weld Wire Routing Figure A.9Shielding GAS Connection Installing Electrode Conduit Kits Figure A.10a For Codes 11209, 11210, 11211 and aboveAluminum Wire Preparations Figure A.12a For Codes 11209, 11210, 11211 and aboveBase Model Bench Model Standard Duty Bench Model Heavy Duty 15’, Magnum Pro Typical System Configurations15, Magnum Safety Precautions OperationRecommended Processes Common Welding AbbreviationsProduct Description Required EquipmentFront Panel Controls and Connections Figure B.1 DescriptionStep Trigger Interlock Switch Burnback and Postflow Timer KITCold FEED/GAS Purge Switch Remote Voltage Control KITGUN Receiver Bushing K1500-2 Wire Feed Speed KnobTrigger Connector 5-PIN Amphenol Trigger InterlockAccessories Optional KitsOptional Kits Accessories Key Routine Maintenance MaintenanceMaintenance Periodic MaintenanceFor Codes above 11290 use See Figure D.2For Codes below 11289 use 9 thru Troubleshooting HOW to USE Troubleshooting GuideOutput Problems Installed Wiring Diagram LF-72 Feeder 11075, 11076LF-72 Feeder for Codes 11209, 11210, 11211 L12146-1Diagrams Diagrams Dimension Prints Bench Model Bench Model Standard DutyBench Model Heavy Duty Precaucion Warnung