Lincoln Electric IM847-D manual Section a, Section B, Section C

Page 7

vi

TABLE OF CONTENTS

vi

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Location

A-2

 

Mounting

A-2

 

Bench Mount

A-3

 

Swivel Mount

A-3

 

Boom Mount

A-3

 

Suspended

A-3

 

Weld Cable Sizes

A-4

 

Coaxial Weld Cables

A-5

 

Weld Cable Connections

A-5

 

Analog Control Cable Connections

A-6

 

Analog Miller Control Cable Adapter

A-7

 

Welding Gun/Wire Feeder Trigger Connector

A-8

 

High Frequency Protection

A-8

 

Remote Sense Lead Specifications

A-8

 

Wire Drive Systems

A-8

 

Welding Guns, Torches and Accessories

A-9

 

Procedure for Changing Drive and Idle Roll Sets

A-10

 

Wire Drive Configuration

A-10, A-11

 

Pressure Arm Adjustment

A-11

 

Wire Reel Loading

A-12

 

Weld Wire Routing

A-13

 

Shielding Gas Connections

A-14

 

Installing Electrode Conduit Kits

A-15

 

Aluminum Wire Preparations

A-16

 

Base Model, Bench Model Standard Duty and Bench Model Heavy Duty

A-17

 

Typical System Configurations

A-18

 

__________________________________________________________________________

 

Operation

Section B

 

Safety Precautions

B-1

 

Graphic Symbols

B-1

 

Common Welding Abbreviations

B-2

 

Product Description

B-2

 

Recommended Processes and Required Equipment

B-2

 

Front Panel Controls and Connections

B-3

 

1. Remote Voltage Control Kit (Optional)

B-4

 

2. Burnback and Postflow Timer Kit (Optional)

B-4

 

3. Thermal LED, Motor Overload

B-4

 

4. Cold Feed/Gas Purge Switch

B-4

 

5. 2 Step - Trigger Interlock Switch

B-4, B-5

 

6. Wire Feed Speed Knob

B-5

 

7. Gun Receiver Bushing

B-5

 

8. Trigger Connector 5-Pin Amphenol

B-5

 

__________________________________________________________________________

 

Accessories

Section C

 

General Options and Accessories

C-1 Thru C4

___________________________________________________________________________________

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Contents LF-72 Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of ContentsSection B Section aSection C P-622 Section DSection E Section FAmp Rating Duty Cycle InstallationLocation Safety PrecautionMounting Suspended Bench MountSwivel Mount Boom MountWeld Cable Sizes Electric Shock can KillWeld Cable Connection Coaxial Weld CablesAnalog Control Cable 6INSTALLATIONA-6Control Cable Connections Analog Miller Control Cable Adapter K2335-1 Miller Power Source Lincoln Wire FeederPin Function High Frequency Protection Wire Drive SystemsWelding GUN/WIRE Feeder Trigger Connector Remote Sense Lead SpecificationsFigure A.3 Welding GUNS, Torches and ACCES- SoriesWire Drive Configuration Procedure for Changing Drive and Idle Roll SetsGun Receiver For use With Bushing Pressure ARM AdjustmentSet the pressure arm as follows See Figure A.6 Loading 30 lb .6 kg Readi-Reels See Figure A.9 Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg Spools See figure A.8Figure A.9 Weld Wire RoutingShielding GAS Connection Figure A.10a For Codes 11209, 11210, 11211 and above Installing Electrode Conduit KitsFigure A.12a For Codes 11209, 11210, 11211 and above Aluminum Wire PreparationsBase Model Bench Model Standard Duty Bench Model Heavy Duty 15, Magnum Typical System Configurations15’, Magnum Pro Operation Safety PrecautionsRequired Equipment Common Welding AbbreviationsProduct Description Recommended ProcessesFigure B.1 Description Front Panel Controls and ConnectionsRemote Voltage Control KIT Burnback and Postflow Timer KITCold FEED/GAS Purge Switch Step Trigger Interlock SwitchTrigger Interlock Wire Feed Speed KnobTrigger Connector 5-PIN Amphenol GUN Receiver Bushing K1500-2Optional Kits AccessoriesOptional Kits Accessories Key Periodic Maintenance MaintenanceMaintenance Routine MaintenanceFor Codes below 11289 use 9 thru See Figure D.2For Codes above 11290 use HOW to USE Troubleshooting Guide TroubleshootingOutput Problems Installed LF-72 Feeder 11075, 11076 Wiring DiagramL12146-1 LF-72 Feeder for Codes 11209, 11210, 11211Diagrams Diagrams Bench Model Bench Model Standard Duty Dimension PrintsBench Model Heavy Duty Precaucion Warnung