Lincoln Electric IM847-D manual Operation, Safety Precautions

Page 27

B-1

OPERATION

B-1

 

 

 

SAFETY PRECAUTIONS

Read this entire section of operating instructions before operating the machine.

WARNING

ELECTRIC SHOCK can kill.

•Unless using cold feed feature, when feeding with the gun trigger, the electrode and drive mechanism are always electrically energized and could remain energized several seconds after welding ceases.

•Do not touch electrically live parts or electrodes with your skin or wet clothing.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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ONLY QUALIFIED PERSONS SHOULD INSTALL, USE OR SERVICE THIS EQUIPMENT. READ AND FOLLOW THE MANUFACTURER’S INSTRUC- TIONS, EMPLOYER’S SAFETY PRACTICES AND MATERIAL SAFETY DATA SHEETS (MSDS) FOR CONSUMABLES.

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READ THIS WARNING, PROTECT YOURSELF & OTHERS.

FUMES AND GASES can be dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust at the arc, or both,to keep fumes and gases from your breathing zone and general area.

WELDING SPARKS can cause fire or explosion.

• Do not weld near flammable material.

•Do not weld on containers which have held flammable material.

ARC RAYS can burn.

• Wear eye, ear, and body protection.

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Observe additional guidelines detailed in the beginning of this manual.

The serviceability of a product or structure utilizing the LF-72 wire feeder is and must be the sole responsibility of the builder/user. Many variables beyond the control of The Lincoln Electric Company affect the results obtained in using the LF-72 wire feeder. These variables include, but are not limited to, welding procedure, plate chemistry and tempera- ture, weldment design, fabrication methods and ser- vice requirements. The available range of the LF-72 wire feeder may not be suitable for all applications, and the builder/user is and must be solely responsi- ble for welding settings.

GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL

COLD FEED

POSITIVE OUTPUT

NEGATIVE OUTPUT

PROTECTIVE

GROUND

WARNING OR

CAUTION

DANGEROUS

VOLTAGE

SHOCK

HAZARD

WELDING

FUMES

EXPLOSION

GAS INPUT

WORK

CONNECTION

LF-72

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Contents LF-72 Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of ContentsSection a Section BSection C P-622 Section DSection E Section FAmp Rating Duty Cycle InstallationSafety Precaution LocationMounting Suspended Bench MountSwivel Mount Boom MountWeld Cable Sizes Electric Shock can KillWeld Cable Connection Coaxial Weld Cables6INSTALLATIONA-6 Analog Control CableControl Cable Connections Miller Power Source Lincoln Wire Feeder Analog Miller Control Cable Adapter K2335-1Pin Function High Frequency Protection Wire Drive SystemsWelding GUN/WIRE Feeder Trigger Connector Remote Sense Lead SpecificationsFigure A.3 Welding GUNS, Torches and ACCES- SoriesWire Drive Configuration Procedure for Changing Drive and Idle Roll SetsPressure ARM Adjustment Gun Receiver For use With BushingSet the pressure arm as follows See Figure A.6 Loading 30 lb .6 kg Readi-Reels See Figure A.9 Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg Spools See figure A.8Figure A.9 Weld Wire RoutingShielding GAS Connection Figure A.10a For Codes 11209, 11210, 11211 and above Installing Electrode Conduit Kits Figure A.12a For Codes 11209, 11210, 11211 and above Aluminum Wire PreparationsBase Model Bench Model Standard Duty Bench Model Heavy Duty Typical System Configurations 15, Magnum15’, Magnum Pro Operation Safety PrecautionsRequired Equipment Common Welding AbbreviationsProduct Description Recommended ProcessesFigure B.1 Description Front Panel Controls and ConnectionsRemote Voltage Control KIT Burnback and Postflow Timer KITCold FEED/GAS Purge Switch Step Trigger Interlock SwitchTrigger Interlock Wire Feed Speed KnobTrigger Connector 5-PIN Amphenol GUN Receiver Bushing K1500-2Optional Kits AccessoriesOptional Kits Accessories Key Periodic Maintenance MaintenanceMaintenance Routine MaintenanceSee Figure D.2 For Codes below 11289 use 9 thruFor Codes above 11290 use HOW to USE Troubleshooting Guide TroubleshootingOutput Problems Installed LF-72 Feeder 11075, 11076 Wiring DiagramL12146-1 LF-72 Feeder for Codes 11209, 11210, 11211Diagrams Diagrams Bench Model Bench Model Standard Duty Dimension PrintsBench Model Heavy Duty Precaucion Warnung
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