Lincoln Electric IM847-D manual Optional Kits

Page 33

C-2

 

 

ACCESSORIES

 

 

 

 

 

C-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL KITS:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: 14 pin to 14 pin wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1797-xx

 

Control Cable.

 

feeder to power source control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: Adapter control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2335-1

 

Adapter for Miller Power Sources.

 

cable for connecting a Lincoln

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42 VAC wire feeder to a 24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VAC Miller power source.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: One transformer kit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1520-1

 

42 Volt Transformer Kit.

 

for operating a 42 VAC wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

feeder on a power source sup-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

plying only 115 VAC.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1798

 

Adapter Cable for Control Cable to

 

Includes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal Strip Power Sources.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K910-1

 

Ground Clamp.

 

Includes: One 300 Amp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ground Clamp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K910-2

 

Ground Clamp.

 

Includes: One 500 Amp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ground Clamp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gun Receiver Bushing (for guns

 

Includes: Gun receiver bush-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1500-1

 

with K466-1 Lincoln gun connec-

 

ing, set screw and hex key

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tors; Innershield and Subarc guns.)

 

wrench.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gun Receiver Bushing (for guns with

 

Includes: Gun receiver bush-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1500-2

 

K466-2, K466-10 Lincoln gun con-

 

ing with hose nipple, set screw

 

 

 

 

 

 

 

 

 

 

 

 

 

(standard on all

 

nectors; Magnum 200/300/400 guns

 

and hex key wrench.

 

 

 

 

 

 

 

 

 

 

 

 

 

LF-72's)

 

and compatible with Tweco® #4.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gun Receiver Bushing (for guns

 

Includes: Gun receiver bush-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1500-3

 

with K613-7 Lincoln gun connec-

 

ing with hose nipple, set screw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tors; Magnum 550 guns and com-

 

and hex key wrench.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

patible with Tweco® #5.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gun Receiver Bushing (for gun

 

Includes: Gun receiver bush-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1500-4

 

with K466-3 Lincoln gun connec-

 

ing with hose nipple, set screw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tors; compatible with Miller® guns.)

 

and hex key wrench.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gun Receiver Bushing (compatible

 

Includes: Gun receiver bush-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1500-5

 

 

ing with hose nipple, 4 guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with Oxo® guns.)

 

tubes, set screw and hex key

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wrench.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LF-72

Image 33
Contents LF-72 Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of ContentsSection a Section BSection C Section E Section DSection F P-622Amp Rating Duty Cycle InstallationSafety Precaution LocationMounting Swivel Mount Bench MountBoom Mount SuspendedWeld Cable Sizes Electric Shock can KillWeld Cable Connection Coaxial Weld Cables6INSTALLATIONA-6 Analog Control CableControl Cable Connections Miller Power Source Lincoln Wire Feeder Analog Miller Control Cable Adapter K2335-1Pin Function Welding GUN/WIRE Feeder Trigger Connector Wire Drive SystemsRemote Sense Lead Specifications High Frequency ProtectionFigure A.3 Welding GUNS, Torches and ACCES- SoriesWire Drive Configuration Procedure for Changing Drive and Idle Roll SetsPressure ARM Adjustment Gun Receiver For use With BushingSet the pressure arm as follows See Figure A.6 Spindle Placement Wire Reel LoadingLoading 16 to 44 lb .3 20kg Spools See figure A.8 Loading 30 lb .6 kg Readi-Reels See Figure A.9Figure A.9 Weld Wire RoutingShielding GAS Connection Figure A.10a For Codes 11209, 11210, 11211 and above Installing Electrode Conduit KitsFigure A.12a For Codes 11209, 11210, 11211 and above Aluminum Wire PreparationsBase Model Bench Model Standard Duty Bench Model Heavy Duty Typical System Configurations 15, Magnum15’, Magnum Pro Operation Safety PrecautionsProduct Description Common Welding AbbreviationsRecommended Processes Required EquipmentFigure B.1 Description Front Panel Controls and ConnectionsCold FEED/GAS Purge Switch Burnback and Postflow Timer KITStep Trigger Interlock Switch Remote Voltage Control KITTrigger Connector 5-PIN Amphenol Wire Feed Speed KnobGUN Receiver Bushing K1500-2 Trigger InterlockOptional Kits AccessoriesOptional Kits Accessories Key Maintenance MaintenanceRoutine Maintenance Periodic MaintenanceSee Figure D.2 For Codes below 11289 use 9 thruFor Codes above 11290 use HOW to USE Troubleshooting Guide TroubleshootingOutput Problems Installed LF-72 Feeder 11075, 11076 Wiring DiagramL12146-1 LF-72 Feeder for Codes 11209, 11210, 11211Diagrams Diagrams Bench Model Bench Model Standard Duty Dimension PrintsBench Model Heavy Duty Precaucion Warnung