Lincoln Electric IM847-D manual Wire Drive Systems, Welding GUN/WIRE Feeder Trigger Connector

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A-8

INSTALLATION

A-8

 

 

 

WELDING GUN/WIRE FEEDER TRIGGER CONNECTOR

Wire Feeder

Amphenol

A

E

Welding Gun

D

B

C

Trigger Lead

Wire Feeder

 

Pin

Function

A

Gun Trigger

B

-

 

C

Common

REMOTE SENSE LEAD SPECIFICATIONS

Refer to the power source instruction manual for instructions for connecting the wire feeder for STT welding.

WIRE DRIVE SYSTEMS

Drive Roll Kits are designed to feed specific types and wire sizes. The LF-72 Bench Model comes with the combo KP1696-1.All other Drive Roll Kits listed are not included, but are available for ordering from the following tables:

Drive Roll Kits, Steel Wires

Includes: 2 Smooth V groove drive rolls and an inner wire guide.

D

-

E

-

HIGH FREQUENCY PROTECTION

Locate the LF-72 away from radio controlled machin- ery. The normal operation of the LF-72 may adverse- ly affect the operation of RF controlled equipment,

KP1696-030S KP1696-035S KP1696-045S KP1696-052S KP1696-1/16S

KP1696-1

KP1696-2

.023-.030 (0.6-0.8mm)

.035 (0.9mm)

.045 (1.2mm)

.052 (1.4mm) 1/16 (1.6mm)

.035, .O45 (0.9, 1.2mm)

.040 (1.0mm)

which may result in bodily injury or damage to the equipment

Drive Roll Kits, Cored Wires

Includes: 2 Knurled drive rolls and an inner wire guide.

 

KP1697-035C

.030-.035" (0.8-0.9mm)

 

KP1697-045C

.040-.045" (1.0-1.2mm)

 

KP1697-052C

.052" (1.4mm)

 

KP1697-1/16C

1/16" (1.6mm)

 

KP1697-068

.068-.072" (1.7-1.8mm)

 

KP1697-5/64C

5/64" (2.0mm)

 

 

 

Drive Roll Kits, Aluminum Wire

Includes: 2 polished U groove drive rolls, outer wire guide and an inner wire guide.

KP1695-035A

.035" (0.9 mm)

 

KP1695-040A

.040" (1.0mm)

KP1695-3/64A

3/64" (1.2mm)

KP1695-1/16A

1/16" (1.6mm)

 

 

 

DRIVE ROLLS

INNER WIRE

GUIDE

LF-72

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Contents LF-72 Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Thank YouSection B Section aSection C Section D Section ESection F P-622Installation Amp Rating Duty CycleLocation Safety PrecautionMounting Bench Mount Swivel MountBoom Mount SuspendedElectric Shock can Kill Weld Cable SizesCoaxial Weld Cables Weld Cable ConnectionAnalog Control Cable 6INSTALLATIONA-6Control Cable Connections Analog Miller Control Cable Adapter K2335-1 Miller Power Source Lincoln Wire FeederPin Function Wire Drive Systems Welding GUN/WIRE Feeder Trigger ConnectorRemote Sense Lead Specifications High Frequency ProtectionWelding GUNS, Torches and ACCES- Sories Figure A.3Procedure for Changing Drive and Idle Roll Sets Wire Drive ConfigurationGun Receiver For use With Bushing Pressure ARM AdjustmentSet the pressure arm as follows See Figure A.6 Wire Reel Loading Spindle PlacementLoading 16 to 44 lb .3 20kg Spools See figure A.8 Loading 30 lb .6 kg Readi-Reels See Figure A.9Weld Wire Routing Figure A.9Shielding GAS Connection Installing Electrode Conduit Kits Figure A.10a For Codes 11209, 11210, 11211 and aboveAluminum Wire Preparations Figure A.12a For Codes 11209, 11210, 11211 and aboveBase Model Bench Model Standard Duty Bench Model Heavy Duty 15, Magnum Typical System Configurations15’, Magnum Pro Safety Precautions OperationCommon Welding Abbreviations Product DescriptionRecommended Processes Required EquipmentFront Panel Controls and Connections Figure B.1 DescriptionBurnback and Postflow Timer KIT Cold FEED/GAS Purge SwitchStep Trigger Interlock Switch Remote Voltage Control KITWire Feed Speed Knob Trigger Connector 5-PIN AmphenolGUN Receiver Bushing K1500-2 Trigger InterlockAccessories Optional KitsOptional Kits Accessories Key Maintenance MaintenanceRoutine Maintenance Periodic MaintenanceFor Codes below 11289 use 9 thru See Figure D.2For Codes above 11290 use Troubleshooting HOW to USE Troubleshooting GuideOutput Problems Installed Wiring Diagram LF-72 Feeder 11075, 11076LF-72 Feeder for Codes 11209, 11210, 11211 L12146-1Diagrams Diagrams Dimension Prints Bench Model Bench Model Standard DutyBench Model Heavy Duty Precaucion Warnung