Lincoln Electric IM847-D Common Welding Abbreviations, Product Description, Recommended Processes

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B-2

OPERATION

B-2

 

 

 

COMMON WELDING ABBREVIATIONS

WFS

• Wire Feed Speed

CV

Constant Voltage

GMAW (MIG)

• Gas Metal Arc Welding

FCAW (Cable Innershield or Outershield)

Flux Core Arc Welding

PRODUCT DESCRIPTION

General Physical Description

The LF-72 is optimized for .035 through .045 (0.9mm through 1.2mm) GMAW welding. The powerful 2 roll drive, heavy duty enclosure and wire reel stand com- bine to make an easy to install, easy to use wire feed- er for everyday welding. Powering the wire drive is a high performance motor gearbox. A heavy duty hinged door opens easily, which provides an ample amount of room for assembling precision drive com- ponents and the welding gun. Also under the door is a convenient storage tray for contact tips and tools.

Three packages are available. The basic unit consists of the wire drive box housing. The standard duty bench model targets users of 12" (305 mm)diameter spools. The heavy duty bench model satisfies the needs of customers using 60 lb (27.2 kg) spools.

General Functional Description

The LF-72 is a highly versatile and economical choice of industrial feeders. Easy to use features are a calibrated WFS knob, cold-feed/ gas purge switch and trigger interlock.

Several kits are available to expand the LF-72’s welding capability. The timer kit allows adjustment of burnback and postflow times. The remote voltage control kit includes a 0 to 10 dial for setting the weld- ing voltage at the wire feeder. The swivel kit mounts to the lift bail of a power source and lets the feeder freely rotate so the gun cable stays straight.

RECOMMENDED PROCESSES

GMAW .023-1/16 (0.6 - 1.6 mm) steel electrodes.

FCAW .035 -5/64 (0.9 - 2.0mm) cored electrodes

PROCESS LIMITATIONS

Rated for up to 1/16(1.6 mm) solid electrode and 5/64 (2.0 mm) cored electrode.

The maximum WFS is 800 in/min (20.3 M/min).

The LF-72 is not recommended for GMAW-Pulse (synergic), GTAW, GTAW-Pulse, SAW, CAG, SMAW.

Do not use push-pull equipment with the LF-72.

For K2327-2, -5 Bench model, std. duty: Maximum spool size = 44 lb. (20 kg); 12 inch (300mm) diame- ter; 4 inch (100mm)

For K2327-3, -6, -7 Bench model, heavy duty: Maximum spool size = 60 lb. (27.2 kg)

REQUIRED EQUIPMENT

Lincoln’s LF-72 is designed for use with the CV and DC family of power sources. These include:

CV-305

DC-400

CV-400

DC-600

CV-655 • Invertec™ V350

Invertec™ V450

EQUIPMENT LIMITATIONS

Maximum gun length =25 ft. (7.6m)

Maximum conduit length = 30 ft. (9.1m)

Maximum total control cable length = 100ft (31m)

The LF-72 operates on 42VAC and not 115 VAC

The K1733-1 wire straightener may not be used with the LF-72

Gun bushings are required for welding guns that do not have a Magnum (Tweco #2-#4 compatible) back end.

The LF-72 does not attach to K303 wire reel stands.

LF-72

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Contents LF-72 Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Thank YouSection B Section aSection C Section D Section ESection F P-622Installation Amp Rating Duty CycleLocation Safety PrecautionMounting Bench Mount Swivel MountBoom Mount SuspendedElectric Shock can Kill Weld Cable SizesCoaxial Weld Cables Weld Cable ConnectionAnalog Control Cable 6INSTALLATIONA-6Control Cable Connections Analog Miller Control Cable Adapter K2335-1 Miller Power Source Lincoln Wire FeederPin Function Wire Drive Systems Welding GUN/WIRE Feeder Trigger ConnectorRemote Sense Lead Specifications High Frequency ProtectionWelding GUNS, Torches and ACCES- Sories Figure A.3Procedure for Changing Drive and Idle Roll Sets Wire Drive ConfigurationGun Receiver For use With Bushing Pressure ARM AdjustmentSet the pressure arm as follows See Figure A.6 Wire Reel Loading Spindle PlacementLoading 16 to 44 lb .3 20kg Spools See figure A.8 Loading 30 lb .6 kg Readi-Reels See Figure A.9Weld Wire Routing Figure A.9Shielding GAS Connection Installing Electrode Conduit Kits Figure A.10a For Codes 11209, 11210, 11211 and aboveAluminum Wire Preparations Figure A.12a For Codes 11209, 11210, 11211 and above Base Model Bench Model Standard Duty Bench Model Heavy Duty 15, Magnum Typical System Configurations15’, Magnum Pro Safety Precautions OperationCommon Welding Abbreviations Product DescriptionRecommended Processes Required EquipmentFront Panel Controls and Connections Figure B.1 DescriptionBurnback and Postflow Timer KIT Cold FEED/GAS Purge SwitchStep Trigger Interlock Switch Remote Voltage Control KITWire Feed Speed Knob Trigger Connector 5-PIN AmphenolGUN Receiver Bushing K1500-2 Trigger InterlockAccessories Optional KitsOptional Kits Accessories Key Maintenance MaintenanceRoutine Maintenance Periodic MaintenanceFor Codes below 11289 use 9 thru See Figure D.2For Codes above 11290 use Troubleshooting HOW to USE Troubleshooting GuideOutput Problems Installed Wiring Diagram LF-72 Feeder 11075, 11076LF-72 Feeder for Codes 11209, 11210, 11211 L12146-1Diagrams Diagrams Dimension Prints Bench Model Bench Model Standard DutyBench Model Heavy Duty Precaucion Warnung