Lincoln IM985 manual Compressor Maintenance

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D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

•Have qualified personnel do all maintenance and troubleshooting work.

•Turn the engine off before working inside the machine or servicing the engine.

•Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

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ROUTINE AND PERIODIC MAINTENANCE

DAILY

•Check the Engine and Compressor oil levels .

•Refill the fuel tank to minimize moisture condensa- tion in the tank.

•Check water separator for water and drain if neces- sary.

•Check coolant level.

•Only VMAC certified and approved synthetic oil

WARNING

MUST be used. Shut down the Welder/Compressor for 3 minutes, open the pressure supply valve to ensure the system is depressurized prior to removing the compres- sor oil level dipstick.

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WEEKLY

Blow out the machine with low pressure air periodical- ly. In particularly dirty locations, this may be required once a week.

COMPRESSOR MAINTENANCE

Refer to the “Routine Maintenance” section of the compressor owner’s manual for the recommended maintenance schedule of the following:

a. Compressor oil and filter. b. Compressor air filter.

c. Compressor coalescing filter.

VMAC™

(VEHICLE MOUNTED AIR COMPRESSORS)

WWW.VMAC.CA

1333 Kipp Road

Nanamino

British Columbia

Canada, V9X1R3

Telephone: (250) 740-3200

Facsimile: (250) 740-3201

Toll Free: 800-738-8622

ENGINE MAINTENANCE

Refer to the “Periodic Checks” section of the Engine Operator’s Manual for the recommended maintenance schedule of the following:

a)Engine Oil and Filter

b)Air Cleaner

c)Fuel Filter - and Delivery System

d)Alternator Belt

e)Battery

f ) Cooling System

Refer to Table D.1 at the end of this section for vari- ous engine maintenance components.

AIR FILTER

• Excessive air filter restriction will result in

CAUTION

reduced engine life.

• Never use gasoline or low flash point solvents

WARNING

for cleaning the air cleaner element. A fire or explosion could result.

• Never run the engine without the air cleaner.

CAUTION

Rapid engine wear will result from contaminants, such as dust and dirt being drawn into the engine.

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The diesel engine is equipped with a dry type air filter. Never apply oil to it. Service the air cleaner as follows:

Replace the element as indicated by the service indi- cator. (See Service Instructions and Installation Tips for Engine Air Filter.)

AIR VANTAGE® 500 KUbOTA

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Contents Safety Depends on You 11470Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FInstallation Technical Specifications AIR Vantage 500 KUbOTA K2325Safety Precautions High Altitude Operation High Temperature OperationLifting TowingFuel PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel CAPSpark Arrestor AIR Cleaner Inlet HoodMuffler Outlet Pipe Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Connection of AIR Vantage 500 KUbOTA 500 to Premises Wiring Connection of Lincoln ELEC- Tric Wire Feeders Across The-Arc ModelControl Cable Model Connection of the LN-25 to the AIR Vantage 500 KUbOTA TA see Section FShut off welder before making any electrical con- nections Operation General DescriptionGenerator Recommended ApplicationsAIR Compressor WelderWeld Mode Selector Switch Welding Controls Figure b.1Digital Output METERS-The digital Wire Feeder Voltmeter Switch TAbLE b.1Engine Controls Glow Plug Push bUTTONBATTERY Jump Start Terminal AIR Compressor Controls 24 ThruStarting the Engine Constant Current CC-STICK Welding Welder OperationStopping the Engine TAbLE b.2Downhill Pipe Welding TIG WeldingFor Re-Striking Electrodes TAbLE b.4 Wire WELDING-CVARC Gouging Table b.3 Typical Current RangesBOTH 1 and 3 Phase Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads ParallelingAccessories are available at AccessoriesField Installed Options Welders AIR VantageMaintenance Compressor MaintenanceService Instructions Single- and Two-StageEngine Air CleanersAIR Cleaner Engine OIL ChangeOIL Filter Change BLEEDING the Fuel System Cooling SystemTightening the FAN bELT Fuel FilterServicing Muffler with INTER- NAL Spark Arrestor Engine AdjustmentBATTERY Maintenance Checking the Electrolyte LevelWelder / Generator Maintenance Gfci Module Testing and Resetting ProcedureTAbLE D.1 Engine Maintenance Components TROUbLESHOOTING HOW to USE TROUbLESHOOTING GuidePOSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionWelding without a control cable High idle does not work Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedEngine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitEngine Welders / K867 / LN-8 Connection Diagram DiagramsKUbOTA Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Wiring Diagram Enhanced DiagramDimension Print Bottom View of Welder BaseAIR Vantage 500 KUbOTA Precaucion Warnung
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