Lincoln IM985 manual Engine OIL Change, OIL Filter Change, AIR Cleaner

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D-3

MAINTENANCE

D-3

 

 

 

ENGINE OIL CHANGE

Drain the engine oil while the engine is warm to assure rapid and complete draining. It is recommended that each time the oil is changed the oil filter be changed as well.

Be sure the unit is off. Disconnect the negative bat- tery cable to ensure safety.

Locate oil drain hose and valve in bottom of base and pull through the hole in the battery access panel on the welder.

Open oil drain valve by lifting up spring loaded lever

and rotate 90° counterclockwise. Pull to open and drain the oil into a suitable container for disposal.

Close the drain valve by rotating lever 90° clockwise.

Re-fill the crankcase to the upper limit mark on the dipstick with the recommended oil (see engine oper- ation manual OR engine service items decal OR below). Replace and tighten the oil filler cap secure- ly.

Push oil drain hose and valve back into unit, re-con- nect negative battery cable, and close doors and engine top cover before restarting unit.Wash your hands with soap and water after handling used motor oil. Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service sta- tion or recycling center for reclamation. DO NOT throw it in the trash; pour it on the ground or down a drain.

Use motor oil designed for diesel engines that meets requirements for API service classification CC/CD/CE/CF/CF-4/CG-4 or CH-4.

ACEA E1/E2/E3. Always check the API service label on the oil container to be sure it includes the letters indicated. (Note: An S-grade oil must not be used in a diesel engine or damage may result. It IS permissible to use an oil that meets S and C grade service classifi- cations.)

SAE 10W30 is recommended for general, all tempera- ture use, 5F to 104F (-15C to 40C).

See engine owner’s manual for more specific informa- tion on oil viscosity recommendations.

OIL FILTER CHANGE

Drain the oil.

Remove the oil filter with an oil filter wrench and drain the oil into a suitable container. Discard the used filter. Note: Care should be taken during filter removal to not disrupt or damage in any way the fuel lines.

Clean the filter mounting base and coat the gasket of the new filter with clean engine oil.

Screw the new filter on by hand until the gasket con- tacts the mounting base. Using an oil filter wrench, tighten the filter an additional 1/2 to 7/8 of a turn.

Refill the crankcase with the specified amount of the recommended engine oil. Reinstall the oil filler cap and tighten securely.

Start the engine and check for oil filter leaks.

Stop the engine and check the oil level. If neces- sary, add oil to the upper limit mark on the dipstick.

WARNING

Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result.

CAUTION

Never run the engine without the air cleaner. Rapid engine wear will result from contaminants,

such as dust and dirt being drawn into the engine.

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AIR CLEANER

The diesel engine is equipped with a dry type air filter. Never apply oil to it. Service the air cleaner as follows:

Replace the element every 500 hours of operation. Under dusty conditions, replace sooner.

AIR VANTAGE® 500 KUbOTA

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Contents Safety Depends on You 11470Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Vii Section DSection E Section FInstallation Technical Specifications AIR Vantage 500 KUbOTA K2325Safety Precautions High Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine and COM- Pressor Service OILFuel Fuel CAPAIR Cleaner Inlet Hood Muffler Outlet PipeSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Connection of AIR Vantage 500 KUbOTA 500 to Premises Wiring Control Cable Model Connection of Lincoln ELEC- Tric Wire FeedersAcross The-Arc Model Shut off welder before making any electrical con- nections Connection of the LN-25 to the AIR Vantage 500 KUbOTATA see Section F Operation General DescriptionRecommended Applications AIR CompressorGenerator WelderDigital Output METERS-The digital Weld Mode Selector SwitchWelding Controls Figure b.1 Wire Feeder Voltmeter Switch TAbLE b.1Engine Controls Glow Plug Push bUTTONStarting the Engine BATTERY Jump Start TerminalAIR Compressor Controls 24 Thru Welder Operation Stopping the EngineConstant Current CC-STICK Welding TAbLE b.2For Re-Striking Electrodes Downhill Pipe WeldingTIG Welding Wire WELDING-CV ARC GougingTAbLE b.4 Table b.3 Typical Current RangesAuxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsBOTH 1 and 3 Phase ParallelingAccessories Field Installed OptionsAccessories are available at Welders AIR VantageMaintenance Compressor MaintenanceService Instructions Single- and Two-StageEngine Air CleanersOIL Filter Change AIR CleanerEngine OIL Change Cooling System Tightening the FAN bELTBLEEDING the Fuel System Fuel FilterEngine Adjustment BATTERY MaintenanceServicing Muffler with INTER- NAL Spark Arrestor Checking the Electrolyte LevelTAbLE D.1 Engine Maintenance Components Welder / Generator MaintenanceGfci Module Testing and Resetting Procedure TROUbLESHOOTING HOW to USE TROUbLESHOOTING GuidePRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionWelding without a control cable High idle does not work Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedEngine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitKUbOTA Engine Welders / K867 / LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Wiring Diagram Enhanced DiagramDimension Print Bottom View of Welder BaseAIR Vantage 500 KUbOTA Precaucion Warnung