Lincoln IM985 manual Vii, Section D, Section E, Section F, Series

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vii

TAbLE OF CONTENTS

vii

 

Maintenance

Section D

 

Safety Precautions

D-1

 

Routine Maintenance, Daily and Weekly

D-1

 

Compressor Maintenance

D-1

 

Vehicle Mounted Air Compressors

D-1

 

Engine Maintenance

D-1

 

Air Filter

D-1

 

Service Instructions And Installation Tips for Engine Air Filter

D-2

 

Engine Oil Change

D-3

 

Engine Oil Filter Change

D-3

 

Air Cleaner

D-3

 

Cooling System

D-4

 

Fan Belt

D-4

 

Fuel

D-4

 

Bleeding the Fuel System

D-4

 

Fuel Filter

D-5

 

Engine Adjustment

D-5

 

Battery Maintenance

D-5

 

Servicing Optional Spark Arrestor

D-5

 

Welder / Generator Maintenance

D-6

 

Storage

D-6

 

Cleaning

D-6

 

Brush Removal and Replacement

D-6

 

GFCI Testing and Setting

D-6

 

________________________________________________________________________

 

Troubleshooting

Section E

 

________________________________________________________________________

 

Connection Diagrams, Wiring Diagrams and Dimension Print

Section F

 

________________________________________________________________________

 

Parts List

P-625 Series

 

________________________________________________________________________

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Contents Safety Depends on You 11470Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Vii Section DSection E Section FInstallation Technical Specifications AIR Vantage 500 KUbOTA K2325Safety Precautions High Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine and COM- Pressor Service OILFuel Fuel CAPAIR Cleaner Inlet Hood Muffler Outlet PipeSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Connection of AIR Vantage 500 KUbOTA 500 to Premises Wiring Control Cable Model Connection of Lincoln ELEC- Tric Wire FeedersAcross The-Arc Model Shut off welder before making any electrical con- nections Connection of the LN-25 to the AIR Vantage 500 KUbOTATA see Section F Operation General DescriptionRecommended Applications AIR CompressorGenerator WelderDigital Output METERS-The digital Weld Mode Selector SwitchWelding Controls Figure b.1 Wire Feeder Voltmeter Switch TAbLE b.1Engine Controls Glow Plug Push bUTTONStarting the Engine BATTERY Jump Start TerminalAIR Compressor Controls 24 Thru Welder Operation Stopping the EngineConstant Current CC-STICK Welding TAbLE b.2For Re-Striking Electrodes Downhill Pipe WeldingTIG Welding Wire WELDING-CV ARC GougingTAbLE b.4 Table b.3 Typical Current RangesAuxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsBOTH 1 and 3 Phase ParallelingAccessories Field Installed OptionsAccessories are available at Welders AIR VantageMaintenance Compressor MaintenanceService Instructions Single- and Two-StageEngine Air CleanersOIL Filter Change AIR CleanerEngine OIL Change Cooling System Tightening the FAN bELTBLEEDING the Fuel System Fuel FilterEngine Adjustment BATTERY MaintenanceServicing Muffler with INTER- NAL Spark Arrestor Checking the Electrolyte LevelTAbLE D.1 Engine Maintenance Components Welder / Generator MaintenanceGfci Module Testing and Resetting Procedure TROUbLESHOOTING HOW to USE TROUbLESHOOTING GuidePRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionWelding without a control cable High idle does not work Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedEngine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitKUbOTA Engine Welders / K867 / LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Wiring Diagram Enhanced DiagramDimension Print Bottom View of Welder BaseAIR Vantage 500 KUbOTA Precaucion Warnung