Lincoln IM985 manual Welding and Cutting Sparks can Cause fire or explosion, Iii

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SAFETY

iii

WELDING and CUTTING

SPARKS can

cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire.

Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir- cuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

Refer to http://www.lincolnelectric.com/safety for additional safety information.

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Contents Safety Depends on You 11470Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Vii Section DSection E Section FInstallation Technical Specifications AIR Vantage 500 KUbOTA K2325Safety Precautions High Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine and COM- Pressor Service OILFuel Fuel CAPAIR Cleaner Inlet Hood Muffler Outlet PipeSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Connection of AIR Vantage 500 KUbOTA 500 to Premises Wiring Across The-Arc Model Connection of Lincoln ELEC- Tric Wire FeedersControl Cable Model TA see Section F Connection of the LN-25 to the AIR Vantage 500 KUbOTAShut off welder before making any electrical con- nections Operation General DescriptionRecommended Applications AIR CompressorGenerator WelderWelding Controls Figure b.1 Weld Mode Selector SwitchDigital Output METERS-The digital Wire Feeder Voltmeter Switch TAbLE b.1Engine Controls Glow Plug Push bUTTONAIR Compressor Controls 24 Thru BATTERY Jump Start TerminalStarting the Engine Welder Operation Stopping the EngineConstant Current CC-STICK Welding TAbLE b.2TIG Welding Downhill Pipe WeldingFor Re-Striking Electrodes Wire WELDING-CV ARC GougingTAbLE b.4 Table b.3 Typical Current RangesAuxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsBOTH 1 and 3 Phase ParallelingAccessories Field Installed OptionsAccessories are available at Welders AIR VantageMaintenance Compressor MaintenanceService Instructions Single- and Two-StageEngine Air CleanersEngine OIL Change AIR CleanerOIL Filter Change Cooling System Tightening the FAN bELTBLEEDING the Fuel System Fuel FilterEngine Adjustment BATTERY MaintenanceServicing Muffler with INTER- NAL Spark Arrestor Checking the Electrolyte LevelGfci Module Testing and Resetting Procedure Welder / Generator MaintenanceTAbLE D.1 Engine Maintenance Components TROUbLESHOOTING HOW to USE TROUbLESHOOTING GuidePRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionWelding without a control cable High idle does not work Faulty control cable. Repair or Field Service Facility Your local Lincoln AuthorizedEngine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitDiagrams Engine Welders / K867 / LN-8 Connection DiagramKUbOTA Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Wiring Diagram Enhanced DiagramDimension Print Bottom View of Welder BaseAIR Vantage 500 KUbOTA Precaucion Warnung