Lincoln IM985 manual Installation, Technical Specifications AIR Vantage 500 KUbOTA K2325

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INSTALLATION

 

 

 

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TECHNICAL SPECIFICATIONS - AIR VANTAGE® 500 KUbOTA (K2325 -2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

Description

 

Speed (RPM)

 

Displacement

 

Starting

Capacities

 

 

 

 

 

 

 

 

 

 

 

cu. in. (ltrs.)

 

System

 

 

 

 

 

4 cylinder

 

High Idle 1850

 

220.9(3.62)

 

12VDC Battery &

Fuel: 25 gal.

 

 

KUBOTA

 

58 HP (43.2kw)

 

 

 

 

 

 

starter

(94.6 L)

 

 

 

 

 

 

 

 

 

 

 

V3600-T

 

1850 RPM

 

Full Load 1850

 

Bore x Stroke inch (mm)

 

 

 

Oil: 3.5gal. (13.2L)

 

 

 

 

Diesel Engine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Idle 1425

 

3.86 X 4.72

 

 

 

Radiator Coolant:

 

 

 

 

 

 

 

 

 

 

 

(98 x 120mm)

 

 

 

2.6gal. (9.8L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT @ 104°F(40°C) - WELDER

 

 

 

Duty Cycle

 

 

 

Welding Output

 

 

 

Volts at Rated Amps

 

 

100%

 

 

 

 

500 Amps (DC multi-purpose)

 

 

40 Volts

 

 

 

60%

 

 

 

 

550 Amps (DC multi-purpose)

 

 

36 volts

 

 

 

50%

 

 

 

 

575 Amps (DC multi-purpose)

 

 

35 volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT @ 104°F(40°C) - WELDER AND GENERATOR

 

 

 

 

 

 

 

 

 

Welding Range

 

 

 

 

 

 

 

 

 

 

 

 

30 - 575 Amps CC/CV

 

 

 

 

 

 

 

 

 

 

 

 

20 - 250 Amps TIG

 

 

 

 

 

 

 

 

 

 

 

 

Open Circuit Voltage

 

 

 

 

 

 

 

 

 

 

 

 

60 Max OCV @ 1850 RPM

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary Power (1)

 

 

 

 

 

 

 

 

 

 

 

 

120/240 VAC

 

 

 

 

 

 

 

 

 

 

 

12,000 WATTS, 60 Hz., Single Phase

 

 

 

 

 

 

 

 

 

 

 

20,000 WATTS, 60 Hz., Three Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMPRESSOR SPECIFICATIONS

 

 

 

Compressor Model

Description

 

Delivary

Maximum System

 

Compressor

Capacities

 

 

 

 

 

 

 

 

 

 

 

Pressure

 

Profection

 

 

 

VMAC™

Direct-Drive Rotary

 

High Idle Mode:

 

150 PSI

 

Safety Relief Valve

1.3 gal.(5.0 ltrs)

 

 

S700066

Screw Air Compressor

60 CFM @ 100PSI

 

(10.5 kg/cm2)

 

200 PSI

 

 

 

 

 

 

 

 

 

(28.3 Ltr/sec. @

 

 

 

(10.5 kg/cm2)

 

 

 

 

 

 

 

 

 

7.0 kg/cm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Idle Mode:

 

 

High Temperature

 

 

 

 

 

 

 

 

 

40 CFM @ 100PSI

 

 

 

Automatic Shutdown

 

 

 

 

 

 

 

 

 

(18.9 Ltr/sec. @

 

 

 

290° F (143°C)

 

 

 

 

 

 

 

 

 

7.0 kg/cm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL

DIMENSIONS

 

 

 

 

 

 

Height (2)

 

 

Width

 

 

Depth

 

 

Weight

 

 

42.0 in

 

 

32.7 in.

 

 

63.1 in.

 

 

1730 lbs.

 

 

(1066.8 mm)

 

 

(830.1mm)

 

 

(1603mm)

 

 

(785kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Approx)

 

1.Output rating in watts is equivalent to volt-amperes at unity power factor.

Output voltage is within +/- 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

2.Top of Enclosure, add 7.0” (177.8mm) for exhaust pipe.

MACHINE SPECIFICATIONS

RECEPTACLES

AUXILIARY POWER CIRCUIT breaker

OTHER CIRCUIT bREAKERS

(2)120VAC Duplex (5-20R)

GFCI Protected

(1) 120/240 VAC Dual Voltage

Full KVA (14-50R)

(1) 240VAC 3-Phase (15-50R)

Two 20AMP for Two Duplex Receptacle

(1)50AMP for Dual Voltage and for 3-Phase (3-pole)

10AMP for Battery Charging Circuit 10AMP for 42V Wire Feeder Power

AIR VANTAGE® 500 KUbOTA

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Contents 11470 Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section D ViiSection E Section FTechnical Specifications AIR Vantage 500 KUbOTA K2325 InstallationSafety Precautions Lifting High Temperature OperationHigh Altitude Operation TowingOIL PRE-OPERATION Engine and COM- Pressor ServiceFuel Fuel CAPMuffler Outlet Pipe AIR Cleaner Inlet HoodSpark Arrestor Welding TerminalsAuxiliary Power Receptacles Remote ControlSTANDbY Power Connections Connection of AIR Vantage 500 KUbOTA 500 to Premises Wiring Connection of Lincoln ELEC- Tric Wire Feeders Across The-Arc ModelControl Cable Model Connection of the LN-25 to the AIR Vantage 500 KUbOTA TA see Section FShut off welder before making any electrical con- nections General Description OperationAIR Compressor Recommended ApplicationsGenerator WelderWeld Mode Selector Switch Welding Controls Figure b.1Digital Output METERS-The digital TAbLE b.1 Wire Feeder Voltmeter SwitchGlow Plug Push bUTTON Engine ControlsBATTERY Jump Start Terminal AIR Compressor Controls 24 ThruStarting the Engine Stopping the Engine Welder OperationConstant Current CC-STICK Welding TAbLE b.2Downhill Pipe Welding TIG WeldingFor Re-Striking Electrodes ARC Gouging Wire WELDING-CVTAbLE b.4 Table b.3 Typical Current RangesSimultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationBOTH 1 and 3 Phase ParallelingField Installed Options AccessoriesAccessories are available at Welders AIR VantageCompressor Maintenance MaintenanceSingle- and Two-StageEngine Air Cleaners Service InstructionsAIR Cleaner Engine OIL ChangeOIL Filter Change Tightening the FAN bELT Cooling SystemBLEEDING the Fuel System Fuel FilterBATTERY Maintenance Engine AdjustmentServicing Muffler with INTER- NAL Spark Arrestor Checking the Electrolyte LevelWelder / Generator Maintenance Gfci Module Testing and Resetting ProcedureTAbLE D.1 Engine Maintenance Components HOW to USE TROUbLESHOOTING Guide TROUbLESHOOTINGSymptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionWelding without a control cable High idle does not work Faulty control cable. Repair or Your local Lincoln Authorized Field Service FacilityTo Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramEngine Welders / K867 / LN-8 Connection Diagram DiagramsKUbOTA Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Enhanced Diagram Wiring DiagramBottom View of Welder Base Dimension PrintAIR Vantage 500 KUbOTA Precaucion Warnung