Friedrich 2009, 2008 Compressor Replacement, Recommended procedure for compressor replacement

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COMPRESSOR REPLACEMENT

Recommended procedure for compressor replacement

WARNING

RISK OF ELECTRIC SHOCK

Unplug and/or disconnect all electrical power to the unit before performing inspections, maintenances or service.

Failure to do so could result in electric shock, serious injury or death.

1.Be certain to perform all necessary electrical and refrigeration tests to be sure the compressor is actually defective before replacing.

WARNING

HIGH PRESSURE HAZARD

Sealed Refrigeration System contains refrigerant and oil under high pressure.

Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants.

Failure to follow these procedures could result in serious injury or death.

2.Recover all refrigerant from the system though the process tubes. PROPER HANDLING OF

RECOVERED REFRIGERANT ACCORDING TO EPA REGULATIONS IS REQUIRED. Do not use gauge manifold for this purpose if there has been a burnout. You will contaminate your manifold and hoses. Use a Schrader valve adapter and copper tubing for burnout failures.

WARNING

HIGH TEMPERATURES

Extreme care, proper judgment and all safety procedures must be followed when testing, troubleshooting, handling or working around unit while in operation with high temperature components. Wear protective safety aids such as: gloves, clothing etc.

Failure to do so could result in serious burn injury.

NOTICE

FIRE HAZARD

The use of a torch requires extreme care and proper judgment. Follow all safety recommended precautions and protect surrounding areas with fire proof materials. Have a fire extinguisher readily available. Failure to follow this notice could result in moderate to serious property damage.

3.After all refrigerant has been recovered, disconnect suction and discharge lines from the compressor and remove compressor. Be certain to have both suction and discharge process tubes open to atmosphere.

4.Carefully pour a small amount of oil from the suction

stub of the defective compressor into a clean container.

5.Using an acid test kit (one shot or conventional kit), test the oil for acid content according to the instructions with the kit.

6.If any evidence of a burnout is found, no matter how slight, the system will need to be cleaned up following proper procedures.

7.Install the replacement compressor.

WARNING

EXPLOSION HAZARD

The use of nitrogen requires a pressure regulator. Follow all safety procedures and wear protective safety clothing etc.

Failure to follow proper safety procedures result in serious injury or death.

8.Pressurize with a combination of R-22 and nitrogen and leak test all connections with an electronic or Halide leak detector. Recover refrigerant and repair any leaks found.

Repeat Step 8 to insure no more leaks are present.

9.Evacuate the system with a good vacuum pump capable of a final vacuum of 300 microns or less. The system should be evacuated through both liquid line and suction line gauge ports. While the unit is being evacuated, seal all openings on the defective compressor. Compressor manufacturers will void warranties on units received not properly sealed. Do not distort the manufacturers tube connections.

CAUTION

FREEZE HAZARD

Proper safety procedures must be followed, and proper protective clothing must be worn when working with liquid refrigerant.

Failure to follow these procedures could result in minor to moderate injury.

10.Recharge the system with the correct amount of refrigerant. The proper refrigerant charge will be found on the unit rating plate. The use of an accurate measuring device, such as a charging cylinder, electronic scales or similar device is necessary.

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Contents Room Air Conditioners Technical Support Contact Information Table Of Contents Your safety and the safety of others are very important Important Safety InformationRefrigeration System Hazards Property Damage Hazards Typical Unit Components Introduction6th Digit Voltage 1 = 115 Volts 1st Digit Function2nd Digit 7th Digit Options 0 = Straight Cool & Heat Pump ModelsChassis Specifications for 2009, 2008 models Installation information / sleeve dimensions Performance Data for 2009, 2008 models Fire Hazard Electric Shock HazardMake sure the wiring is adequate for your unit To start unit To adjust temperature 60F 16C to 90F 32CHow to use the remote control* QuietMaster Programmable How to operate the Friedrich room air conditioner XQ models How to use the remote control XQ models How to operate the Friedrich room air conditioner Testing the Electronic Control Boards for QME & XQ Models Checking Room TemperatureActivating Test Mode Testing the Electronic Control Error Code Listings KS, KM, SL Models See Figure Testing the Rotary Control SwitchesElectrical Components EQ08 System Control Switch TestFunctional Component Definitions Mechanical ComponentsThermostat Bulb Location Components TestingThermostat Adjustment TestResistor Heat Anticipator See Figure Defrost Thermostat Heat Pump Models OnlyDefrost Bulb Location Heat Pump Models FAN Motor CapacitorsCapacitor Check with Capacitor Analyzer Capacitor ConnectionsDrain PAN Valve Testing the Heating Element Electric Shock HazardHeating Element See Figure Heating Element Heat Pump ModelsSmart FAN Operating Sequence / Characteristics and FeaturesRefrigeration Sequence of Operation Risk of Electric Shock Sealed Refrigeration System RepairsEquipment Required Equipment Must be CapableMethod Of Charging / Repairs Burn HazardFreeze Hazard Overcharged Refrigerant Systems Undercharged Refrigerant SystemsRestricted Refrigerant System Capillary Tube Systems Hermetic Components CheckMetering Device Check ValveReversing Valve DESCRIPTION/OPERATION Checking the Reversing Valve Testing the CoilProcedure For Changing Reversing Valve Touch Test in Heating/Cooling CycleExplosion Hazard Compressor Checks Single Phase Resistance Test Ground TestChecking Compressor Efficiency Compressor Replacement Recommended procedure for compressor replacementHigh Temperatures Rotary Compressor Special Troubleshooting and Service AIR Filter Routine MaintenanceCoils and Base PAN Excessive Weight Hazard Blower Wheel / Housing / Condenser FAN / ShroudFront Cover Sleeve / DrainProblem Possible Cause Action Cooling only Room AIR Conditioners Troubleshooting TipsReplace fuse, reset breaker. If repeats, check Fused separately Problem Possible Cause Action Heat / Cool only Room AIR Conditioners Troubleshooting Tips Problem Possible Cause Action Heat / Cool Room AIR Conditioners Trouble Shooting TipsSystem Cools When Heating is Desired Heat PumpYES Malfunction of Valve Normal Function of ValveElectronic Control Cool only Models Electronic Control Cool only Models Electromechanical Control Cool only Models SL28L30-D,-E SL36L30A-D,A-E Page Electromechanical Control Cool with Electric Heat Models EL36L35A-D,A-E Electromechanical Control Heat Pump only Models YS13L33-D,-E YM18L34-D,-E YL24L35-E,-F Aham PUB. NO. RAC-1 Cooling Load Estimate Form Heat Gain from Quantity FactorsDAY Heat Load Form Following is an example using the heat load formInfiltration Windows & Doors AVG Windows & Doors Area, sq. ftRoom AIR Conditioners Limited Warranty Page Technical Support Contact Information Friedrich AIR Conditioning CO
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2009, 2008 specifications

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