Bryant 581B installation instructions Heating Service Analysis, Problem Cause Remedy

Page 46

Table 33 — Heating Service Analysis

PROBLEM

CAUSE

REMEDY

Burners Will Not

Misaligned spark electrodes.

Check flame ignition and sensor electrode positioning. Adjust as needed.

Ignite

 

 

No gas at main burners.

Check gas line for air purge as necessary. After purging gas line of

 

 

 

air, allow gas to dissipate for at least 5 minutes before attempting

 

 

to relight unit.

 

 

Check gas valve.

 

Water in gas line.

Drain water and install drip leg to trap water.

 

No power to unit.

Check power supply, fuses, wiring, and circuit breaker.

 

No 24 v power supply to control circuit.

Check transformer. Transformers with internal overcurrent protection

 

 

require a cool-down period before resetting. Check 24-v circuit breaker;

 

 

reset if necessary.

 

Miswired or loose connections.

Check all wiring and wirenut connections.

 

Burned-out heat anticipator in thermostat.

Replace thermostat.

 

Broken thermostat wires.

Run continuity check. Replace wires, if necessary.

Inadequate Heating

Dirty air filter.

Clean or replace filter as necessary.

 

Gas input to unit too low.

Check gas pressure at manifold. Clock gas meter for input. If too low,

 

 

increase manifold pressure or replace with correct orifices.

 

Unit undersized for application.

Replace with proper unit or add additional unit.

 

Restricted airflow.

Clean filter, replace filter, or remove any restrictions.

 

Blower speed too low.

Use high speed tap, increase fan speed, or install optional blower, as suit-

 

 

able for individual units, Adjust pulley.

 

Limit switch cycles main burners.

Check rotation of blower, thermostat heat anticipator settings,

 

 

and temperature rise of unit. Adjust as needed.

 

Too much outdoor air.

Adjust minimum position.

 

 

Check economizer operation.

Poor Flame

Incomplete combustion (lack of

Check all screws around flue outlets and burner compartment.

Characteristics

combustion air) results in:

Tighten as necessary.

 

Aldehyde odors, CO (carbon monoxide),

Cracked heat exchanger. Replace heat exchanger.

 

sooting flame, or floating flame.

 

 

Overfired unit — reduce input, change orifices, or adjust gas line or mani-

 

 

 

 

fold pressure.

 

 

Check vent for restriction. Clean as necessary.

 

 

Check orifice to burner alignment.

Burners Will Not

Unit is locked into Heating mode for a

Wait until mandatory one-minute time period has elapsed or reset power to

Turn Off

one minute minimum.

unit.

Table 34 — Perfect Humidity™ Adaptive Dehumidification System Subcooling Mode Service Analysis

PROBLEM

CAUSE

 

REMEDY

Subcooling Mode (Liquid Reheat)

No power to control transformer from

Check power source and evaporator-fan relay. Ensure all

Will Not Energize.

evaporator-fan motor.

wire connections are tight.

 

No power from control transformer to liquid line

1.

Fuse open; check fuse. Ensure continuity of wiring.

 

solenoid valve.

2.

Low-pressure switch open. Cycle unit off and allow low-

 

 

 

pressure switch to reset. Replace switch if it will not

 

 

 

close.

 

 

3. Transformer bad; check transformer.

 

Liquid line solenoid valve will not operate.

1.

Solenoid coil defective; replace.

 

 

2.

Solenoid valve stuck open; replace.

 

Liquid line solenoid valve will not open.

Valve is stuck closed; replace valve.

Low System Capacity.

Low refrigerant charge or frosted evaporator coil.

1.

Check charge amount. Charge per Fig. 52-55.

 

 

2.

Evaporator coil frosted; check and replace low-

 

 

 

pressure switch if necessary.

Loss of Compressor Superheat

Thermostatic expansion valve (TXV).

1.

Check TXV bulb mounting, and secure tightly to suction

Conditions with Subcooling/Reheat

 

 

line.

Dehumidification Coil Energized.

 

2.

Replace TXV if stuck open or closed.

Table 35 — Perfect Humidity Dehumidification System Hot Gas Reheat Mode Service Analysis

PROBLEM

CAUSE

 

REMEDY

Reheat Mode Will Not Energize.

No power to control transformer from

Check power source and evaporator-fan relay. Ensure all

 

evaporator-fan motor.

wire connections are tight.

 

No power from control transformer to hot gas

1.

Fuse open; check fuse. Ensure continuity of wiring.

 

line solenoid valve.

2.

Low-pressure switch open. Cycle unit off and allow low-

 

 

 

pressure switch to reset. Replace switch if it will not

 

 

 

close.

 

 

3. Transformer bad; check transformer.

 

Hot gas line solenoid valve will not operate.

1.

Solenoid coil defective; replace.

 

 

2.

Solenoid valve stuck closed; replace.

 

Low refrigerant charge or frosted evaporator coil.

1.

Check charge amount. Charge per Fig. 52-55.

 

 

2.

Evaporator coil frosted; check and replace low-

 

 

 

pressure switch if necessary.

Loss of Compressor Superheat

Thermostatic expansion valve (TXV).

1.

Check TXV bulb mounting, and secure tightly to suction

Conditions with Subcooling/Reheat

 

 

line.

Dehumidification Coil Energized.

 

2.

Replace TXV if stuck open or closed.

Excessive Superheat.

Liquid line solenoid valve will not operate.

Valve is stuck; replace valve.

 

Hot gas line solenoid valve will not close.

Valve is stuck; replace valve.

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Contents Installation ContentsSafety Considerations Provide Unit SupportII. Field Fabricate Ductwork III. Determine Location of Drain Line and External TrapCRBTMPWR002A01 Roof Curb Unit Size Accessory CRRFCURB001A01CRBTMPWR001A01 CRBTMPWR003A01IV. RIG and Place Unit Install Flue HoodVI. Install GAS Piping Positioning048 Unit Operating Weight581B 036 060Physical Data 581B036-072 Freeze Protection Thermostat LOSS-OF-CHARGE SWITCH/LOW-PRESSUREFurnace Section OUTDOOR-AIR Inlet ScreensBase Unit Dimensions 581B036-072 Heat Anticipator Settings Field Power SupplyField Control Wiring Steel Pipe Spacing of Supports Nominal Diameter DimensionPower Wiring Connections Low-Voltage Connections With or Without EconomizerDisconnect SIZE† Power Exhaust MCA MocpFAN Motor RLA LRA FLA MCA MocpSIZE† FAN Motor SupplyPerfect Humidity Dehumidification System VIII. Adjust FACTORY-INSTALLED OptionsDisconnect Switch LPSDamper Panel with Manual Outdoor-Air Damper Installed Manual Outdoor-Air DamperOptional Manual Outdoor-Air Damper With Hood Attached Indoor Coil Access Panel Relocation EconoMi$er IV Standard SensorsBarometric Flow Capacity EconoMi$er IV Control Modes Supply Air Sensor Temperature/Resistance ValuesEconoMi$er IV Sensor Usage Return Air Temperature or Enthalpy Sensor Mounting Location Enthalpy Changeover Set Points Page 581B Fan Rpm at Motor Pulley Setting With Standard Motor IX. Adjust EVAPORATOR-FAN Speed581B Fan Rpm at Motor Pulley Setting With High-Static Motor 581B Phase Continuous BHPUnit Maximum Unit Voltage AMP DrawOutdoor Sound Power Total Unit Accessory/FIOP EconoMi$er IV Static Pressure* in. wgEvaporator-Fan Motor Data High-Static Motors 1320 1310 1371 1419 1500 1175 1086 1294 1175 1346 1275 1400 1147 9721265 1292701 306 810 426 901 540 981 651 666 257 778 367 871 471 952 572670 7601470 1784 16491803 1967805 967 5631008 643 1049 7311000 582 163 Rpm Bhp Watts 900 553 134782 316 870 417 948 807 358 894 466 971707 326 643 234 762675 277 740 382879 483 974 580 800 350 904 438 999 535839 412 938 505 1030 605 919 561839 412 938 505 1030 605 1115 714 800 350 904 438 999 535 1087 640753 829General FAN Performance Notes PRE-START-UP VI. Internal WiringVII. Refrigerant Service Ports START-UP Unit PreparationXI. Main Burners CoolingXII. Heating XIII. Safety Relief XV. Operating SequencePerfect Humidity Normal Design Cooling Operation Thermostat Input Economizer Function 581B Unit OperationVI. HIGH-PRESSURE Switch Service CleaningIV. ECONOMI$ER IV Adjustment VII. LOSS-OF-CHARGE SwitchPerfect Humidity System Charging To Use Cooling Charging Chart, Standard UnitLow Charge Cooling Unit 581BCooling Charging Chart, Standard 581B036 Condenser FAN Must be Operating Flue GAS Passageways XII. Limit SwitchXV. Replacement Parts XI. COMBUSTION-AIR Blower LOW Heat Units Medium High Heat UnitsCLO CAPOLR CompSymptom Cause Remedy Troubleshooting Unit TroubleshootingLED Error Code Service Analysis LED OFFHeating Service Analysis Problem Cause RemedyCooling Service Analysis Problem Cause RemedyII. ECONOMI$ER IV Troubleshooting Inputs Outputs EconoMi$er IV Troubleshooting CompletionEconoMi$er IV Input/Output Logic Demand Control EnthalpyIndex Page Preliminary Information START-UP ChecklistTemperatures III. START-UP Electrical
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