Bryant 581B installation instructions

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To control the minimum damper position remotely, remove the factory-installed jumper on the P and P1 terminals on the EconoMi$er IV controller. Wire the field-supplied poten- tiometer to the P and P1 terminals on the EconoMi$er IV controller. See Fig. 36.

Damper Movement

Damper movement from full open to full closed (or vice versa) takes 21/2 minutes.

Thermostats

The EconoMi$er IV control works with conventional thermo- stats that have a Y1 (cool stage 1), Y2 (cool stage 2), W1 (heat stage 1), W2 (heat stage 2), and G (fan). The EconoMi$er IV control does not support space temperature sensors. Connections are made at the thermostat terminal connection board located in the main control box.

Occupancy Control

The factory default configuration for the EconoMi$er IV con- trol is occupied mode. Occupied status is provided by the black jumper from terminal TR to terminal N. When unoccu- pied mode is desired, install a field-supplied timeclock func- tion in place of the jumper between TR and N. See Fig. 27. When the timeclock contacts are closed, the EconoMi$er IV control will be in occupied mode. When the timeclock con- tacts are open (removing the 24-v signal from terminal N), the EconoMi$er IV will be in unoccupied mode.

Demand Controlled Ventilation (DCV)

When using the EconoMi$er IV for demand controlled venti- lation, there are some equipment selection criteria which should be considered. When selecting the heat capacity and cool capacity of the equipment, the maximum ventilation rate must be evaluated for design conditions. The maximum damper position must be calculated to provide the desired fresh air.

Typically the maximum ventilation rate will be about 5 to 10% more than the typical cfm required per person, using normal outside air design criteria.

A proportional anticipatory strategy should be taken with the following conditions: a zone with a large area, varied occupancy, and equipment that cannot exceed the required ventilation rate at design conditions. Exceeding the required ventilation rate means the equipment can condition air at a maximum ventilation rate that is greater than the required ventilation rate for maximum occupancy. A proportional- anticipatory strategy will cause the fresh air supplied to increase as the room CO2 level increases even though the CO2 set point has not been reached. By the time the CO2 level reaches the set point, the damper will be at maximum ventilation and should maintain the set point.

In order to have the CO2 sensor control the economizer damper in this manner, first determine the damper voltage output for minimum or base ventilation. Base ventilation is the ventilation required to remove contaminants during unoccupied periods. The following equation may be used to determine the percent of outside-air entering the building for a given damper position. For best results there should be at least a 10 degree difference in outside and return-air tem- peratures.

(TO x

OA

RA

 

 

) + (TR x

 

) = TM

100

100

TO = Outdoor-Air Temperature

OA = Percent of Outdoor Air

TR = Return-Air Temperature

RA = Percent of Return Air

TM = Mixed-Air Temperature

Once base ventilation has been determined, set the mini- mum damper position potentiometer to the correct position.

The same equation can be used to determine the occupied or maximum ventilation rate to the building. For example, an output of 3.6 volts to the actuator provides a base ventilation rate of 5% and an output of 6.7 volts provides the maximum ventilation rate of 20% (or base plus 15 cfm per person). Use Fig. 37 to determine the maximum setting of the CO2 sensor. For example, a 1100 ppm set point relates to a 15 cfm per person design. Use the 1100 ppm curve on Fig. 37 to find the point when the CO2 sensor output will be 6.7 volts. Line up the point on the graph with the left side of the chart to deter- mine that the range configuration for the CO2 sensor should be 1800 ppm. The EconoMi$er IV controller will output the

6.7volts from the CO2 sensor to the actuator when the CO2 concentration in the space is at 1100 ppm. The DCV set point may be left at 2 volts since the CO2 sensor voltage will be ignored by the EconoMi$er IV controller until it rises above the 3.6 volt setting of the minimum position potentiometer.

Once the fully occupied damper position has been deter- mined, set the maximum damper demand control ventilation potentiometer to this position. Do not set to the maximum position as this can result in over-ventilation to the space and potential high-humidity levels.

CO2 Sensor Configuration

The CO2 sensor has preset standard voltage settings that can be selected anytime after the sensor is powered up. See Table 5.

Use setting 1 or 2 for Bryant equipment. See Table 5.

1.Press Clear and Mode buttons. Hold at least 5 sec- onds until the sensor enters the Edit mode.

2.Press Mode twice. The STDSET Menu will appear.

3.Use the Up/Down button to select the preset number. See Table 5.

4.Press Enter to lock in the selection.

5.Press Mode to exit and resume normal operation.

The custom settings of the CO2 sensor can be changed any- time after the sensor is energized. Follow the steps below to change the non-standard settings:

1.Press Clear and Mode buttons. Hold at least 5 sec- onds until the sensor enters the Edit mode.

2.Press Mode twice. The STDSET Menu will appear.

3.Use the Up/Down button to toggle to the NONSTD menu and press Enter.

4.Use the Up/Down button to toggle through each of the nine variables, starting with Altitude, until the desired setting is reached.

5.Press Mode to move through the variables.

6.Press Enter to lock in the selection, then press Mode to continue to the next variable.

Dehumidification of Fresh Air with DCV Control

Information from ASHRAE indicates that the largest humid- ity load on any zone is the fresh air introduced. For some applications, a device such as an energy recovery unit is added to reduce the moisture content of the fresh air being brought into the building when the enthalpy is high. In most cases, the normal heating and cooling processes are more than adequate to remove the humidity loads for most com- mercial applications.

If normal rooftop heating and cooling operation is not ade- quate for the outdoor humidity level, an energy recovery unit and/or a dehumidification option should be considered.

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Contents Safety Considerations ContentsInstallation Provide Unit SupportIII. Determine Location of Drain Line and External Trap II. Field Fabricate DuctworkCRBTMPWR001A01 Roof Curb Unit Size Accessory CRRFCURB001A01CRBTMPWR002A01 CRBTMPWR003A01VI. Install GAS Piping Install Flue HoodIV. RIG and Place Unit Positioning581B 036 Unit Operating Weight048 060Physical Data 581B036-072 Furnace Section LOSS-OF-CHARGE SWITCH/LOW-PRESSUREFreeze Protection Thermostat OUTDOOR-AIR Inlet ScreensBase Unit Dimensions 581B036-072 Field Control Wiring Field Power SupplyHeat Anticipator Settings Steel Pipe Spacing of Supports Nominal Diameter DimensionLow-Voltage Connections With or Without Economizer Power Wiring ConnectionsFAN Motor Power Exhaust MCA MocpDisconnect SIZE† RLA LRA FLA MCA MocpFAN Motor Supply SIZE†Disconnect Switch VIII. Adjust FACTORY-INSTALLED OptionsPerfect Humidity Dehumidification System LPSManual Outdoor-Air Damper Damper Panel with Manual Outdoor-Air Damper InstalledOptional Manual Outdoor-Air Damper With Hood Attached EconoMi$er IV Standard Sensors Indoor Coil Access Panel RelocationBarometric Flow Capacity Supply Air Sensor Temperature/Resistance Values EconoMi$er IV Control ModesEconoMi$er IV Sensor Usage Return Air Temperature or Enthalpy Sensor Mounting Location Enthalpy Changeover Set Points Page IX. Adjust EVAPORATOR-FAN Speed 581B Fan Rpm at Motor Pulley Setting With Standard Motor581B Fan Rpm at Motor Pulley Setting With High-Static Motor Unit Maximum Unit Voltage Phase Continuous BHP581B AMP DrawAccessory/FIOP EconoMi$er IV Static Pressure* in. wg Outdoor Sound Power Total UnitEvaporator-Fan Motor Data High-Static Motors 1265 1294 1175 1346 1275 1400 1147 9721320 1310 1371 1419 1500 1175 1086 1292670 666 257 778 367 871 471 952 572701 306 810 426 901 540 981 651 7601803 16491470 1784 19671008 643 967 563805 1049 731782 316 870 417 948 Rpm Bhp Watts 900 553 1341000 582 163 807 358 894 466 971675 277 643 234 762707 326 740 382839 412 938 505 1030 605 800 350 904 438 999 535879 483 974 580 919 561753 800 350 904 438 999 535 1087 640839 412 938 505 1030 605 1115 714 829General FAN Performance Notes VII. Refrigerant Service Ports VI. Internal WiringPRE-START-UP START-UP Unit PreparationCooling XI. Main BurnersXII. Heating XV. Operating Sequence XIII. Safety ReliefThermostat Input Economizer Function 581B Unit Operation Perfect Humidity Normal Design Cooling OperationIV. ECONOMI$ER IV Adjustment Service CleaningVI. HIGH-PRESSURE Switch VII. LOSS-OF-CHARGE SwitchLow Charge Cooling To Use Cooling Charging Chart, Standard UnitPerfect Humidity System Charging Unit 581BCooling Charging Chart, Standard 581B036 Condenser FAN Must be Operating XV. Replacement Parts XII. Limit SwitchFlue GAS Passageways XI. COMBUSTION-AIR BlowerMedium High Heat Units LOW Heat UnitsOLR CAPCLO CompLED Error Code Service Analysis Troubleshooting Unit TroubleshootingSymptom Cause Remedy LED OFFProblem Cause Remedy Heating Service AnalysisProblem Cause Remedy Cooling Service AnalysisII. ECONOMI$ER IV Troubleshooting EconoMi$er IV Input/Output Logic EconoMi$er IV Troubleshooting CompletionInputs Outputs Demand Control EnthalpyIndex Page Temperatures START-UP ChecklistPreliminary Information III. START-UP Electrical
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581B specifications

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