Multiquip DFG Series manual Assembly INSTRUCTIONS/OPERATIONS

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ASSEMBLY INSTRUCTIONS/OPERATIONS

utilizing the SURFACE GRINDER. There is no charge for this service. A qualified electrician can also be consulted. If a 115 VAC power outlet is selected, it is recommended that a properly tested, externally mounted, ground fault circuit interrupter (GFCI) be utilized at all times as an additional safety precaution. Ground fault circuit interrupters are not available for operation on 230 VAC. FIGURE 34.

FIGURE 34

DANGER

FOR MAXIMUM PROTECTION AGAINST A FAULT, ALWAYS CONFIGURE THE GROUND FAULT CIRCUIT INTERRUPTER TO BE PLUGGED INTO THE EXTENSION CORD. A CONFIGURATION WITH THE GROUND FAULT CIRCUIT INTERRUPTER PLACED BETWEEN THE POWER SOURCE AND THE EXTENSION CORD WILL NOT AFFORD MAXIMUM PROTECTION AGAINST A POTENTIAL FAULT.

6)Couple the NEMA 6-20R receptacle and the NEMA 6-20P plug together.

7)Grasp the operator handle with firm gripping. When starting the electric motor, apply a down force directly to the operator handle to help reduce the amount of machine weight against the work surface. Turn the ON/OFF switch to the ON position. Reduce the amount of applied down force on the operator handle as the electric motor attains its operational speed.

When operating on 115 VAC, the electric motor will require additional starting time to help compensate for the additional starting amperage requirement. This time is usually within two seconds of activating the ON/OFF switch.

8)The DFG/E Series electrically powered SURFACE GRINDER is not equipped with a centrifugal clutch assembly. The electric motor is directly coupled to the multi-accessory discs by a V-belt/spur gear transmission.

DANGER

AS SOON AS THE ELECTRIC MOTOR HAS STARTED, THE OPERATOR MUST BE IN A POSITION TO ASSUME DIRECT AND FULL CONTROL OF THE SURFACE GRINDER. FAILURE TO ASSUME DIRECT AND FULL CONTROL CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.

9)The DFG/E Series electrically powered SURFACE GRINDER is stopped by moving the ON/OFF switch located on the operator handle to the OFF position. For safety considerations, it is also recommended that the extension cord be disconnected from both the SURFACE GRINDER and electric power source whenever the SURFACE GRINDER is not in use on the job site.

STARTING THE DFG/G SERIES GASOLINE POWERED SURFACE GRINDER ON THE JOBSITE.

1)Position the SURFACE GRINDER on a flat and level surface of firm foundation.

2)Refer to the material supplied by the engine manufacturer for the correct starting, operation and stopping procedures.

3)The DFG/G Series SURFACE GRINDER is equipped with a centrifugal clutch assembly. The clutch is designed to engage at approximately 2400 RPM engine speed. Normal operation of the clutch will allow the engine to operate at its designated idle speed without the multi- accessory discs rotating. If the multi- accessory discs rotate below the designated engine idle speed, do not continue to operate the SURFACE GRINDER until the problem has been properly corrected. Consult the Customer Service Department for specific information. There is no charge for this service.

DFG-SERIES SURFACE GRINDERS

OPERATION AND PARTS MANUAL REV #4 (05/28/09)

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Contents Electric Gasoline Page Table of Contents Table of Contents Page Parts Ordering Procedures Page Page Operator Instructional Data Sheet Safety Precautions Safety Precautions Operation MAINTENANCE, Repair and Storage Surface GrinderSafety Precautions Application All Models AssemblyRemoving the Surface Grinder from the Pallet Installing the SG24-1000 Safety and Dust Shield Assembly KIT Before Starting the Engine Filling the Engine Crankcase with OILApplications DFG/G Surface Grinder Filling the DFG/G Series Engine Fuel TankMULTI-ACCESSORY Attachments and Applications OperationTheory of Operation Grinding StonesTungsten Carbide Grinding Block Scarifier BlocksStar Flail Beam FlailPentagonal Flail Spacer WasherWire brushes Scarifier Block BushingFloor Brushes SCRAPE-R-TACH Industrial Floor Coatings Removal SystemAssembly INSTRUCTIONS/OPERATIONS Follow all safety precautions for the safety solvent Diamond Segment Block Assembly INSTRUCTIONS/OPERATIONS From the Counterrotating Discs Assembly INSTRUCTIONS/OPERATIONS Adjusting the Operator Handle HEIGHT. Application All Models Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Operating the Surface Grinder on the Jobsite Result in Property Damage AND/OR Personal Injury FiureAssembly INSTRUCTIONS/OPERATIONS Definitions of floor flatness and levelness Stopping the DFG/G Series Gasoline Powered Surface GrinderApplication All Models Early Age Grinding How to Define Surface Regularity Defined Versus Random Traffic PatternsTR 34 tolerances for defined traffic floors Assembly INSTRUCTIONS/OPERATIONS Preventative Maintenance Check LIST. Application All Models MAINTENANCE/SERVICEMaintenance/Service Observe all applicable safety precautions for the solvent MAINTENANCE/SERVICE Checking V-BELT Tension and Alignment MAINTENANCE/SERVICE Lubrication Requirements Electric Motor Service Engine ServiceTroubleshooting TroubleshootingOperational PROBLEMS. Application All Models Uneven MULTI-ACCESSORY Attachment WearAccelerated V-BELT Wear Accelerated Bearing Wear AND/OR FailureStorage StorageSpecifications GeneralPage Explanation of Code in Remarks Column Suggested Spare Parts Units Gasoline EngineUnits Electric Motor Model Qty DescriptionOperator Handle ASSY. Electric Operator Handle ASSY. ElectricHANDLE, Operator Universal HP Motor onlyCABLE, Long CABLE, ShortOperator Handle ASSY. Gasoline Operator Handle ASSY. GasolineQTY Remarks CABLE, ThrottleKNOB, Throttle Control Electric Motor Assy Electric Motor AssyMOUNT, Electric Motor HP 50 HZ MotorSCREW, CAP 5/16-18 UNC X 1 Plated WASHER, Flat 5/16, PlatedGasoline Engine Assy Gasoline Engine AssyENGINE, Honda 11 H.P MOUNT, Gasoline EngineCLUTCH, Pulley Assy CAP, OIL DrainWheel Assy Wheel AssyARM, Swing WheelAXLE, Plated WASHER, Flat ¾ PlatedTransmission Assy Transmission AssyFRAME, Main COVER, TransmissionBEARING, Flange WASHER, Lock 5/16 PlatedHead Assy Head AssyDISC, MULTI- Accessory LH DISC, MULTI- Accessory RHBAR, Mounting DISC, MountingSafety and Dust Shield Assy Safety and Dust Shield AssySkirt Assembly SKIRT, GrinderWASHER, Fender 1/4 , Plated STRAP, SkirtScarifier Assy Scarifier AssyHousing BushingNUT, HEX 3/8 UNC, Nylock Plated WEDGE, PlasticSCRAPE-R-TACH Assy HOLDER, Insert MOUNT, RubberSpacer INSERT, Tungsten CarbideGrinding Block Assy Block RingAggress Grinding General PurposeDecals DecalsDecals Part Name QTY Remarks DECAL, WarningDECAL, Operation DECAL, ThrottlePayment Terms Page HERE’S HOW to GET Help

DFG Series specifications

The Multiquip DFG Series stands out in the equipment industry due to its powerful performance and advanced technology tailored for a variety of applications. Engineered for durability and efficiency, the DFG Series is specifically designed to meet the demanding needs of contractors, making it an ideal choice for construction, demolition, and industrial projects.

One of the hallmark features of the DFG Series is its robust construction. Built with high-quality materials, these models are engineered to withstand harsh working conditions, providing longevity even in the toughest environments. The frames are designed for superior strength, while the engine components are optimized for reliability, ensuring that the equipment remains operational when it's needed the most.

In terms of performance, the DFG Series is equipped with state-of-the-art engines that deliver exceptional power while maintaining fuel efficiency. This balance reduces operating costs and minimizes environmental impact. Users can benefit from increased productivity as these machines are capable of handling heavy loads and challenging tasks with ease.

One of the standout technologies in the DFG Series is the advanced hydraulic system. This system allows for smooth and efficient operation, enabling the equipment to perform a wide range of tasks from lifting and moving materials to grading and leveling. The hydraulics are engineered for precise control, providing operators with enhanced maneuverability and flexibility on job sites.

Additionally, the DFG Series incorporates ergonomic design features aimed at enhancing user comfort and safety. The operator's cabin is spacious and well-appointed with intuitive controls, allowing for easy operation even during long hours of use. Safety is a priority, with features such as reinforced safety barriers, automatic shut-off systems, and well-placed visibility options to ensure that operators remain aware of their surroundings.

Maintenance is made simple with the DFG Series, which is designed with accessibility in mind. Key components are easily reachable, reducing downtime during servicing and ensuring that the equipment remains in peak operating condition.

Overall, the Multiquip DFG Series blends power, technology, and user-friendly design to provide a versatile solution for today's demanding construction and industrial applications. Whether tasked with heavy lifting, demolition, or ground preparation, the DFG Series remains a reliable choice that will exceed expectations.