Multiquip DFG Series manual Operating the Surface Grinder on the Jobsite, Application All Models

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ASSEMBLY INSTRUCTIONS/OPERATIONS

DANGER

AS SOON AS THE CENTRIFUGAL CLUTCH ASSEMBLY BECOMES ENGAGED, THE OPERATOR MUST BE IN A POSITION TO ASSUME DIRECT AND FULL CONTROL OF THE SURFACE GRINDER. FAILURE TO ASSUME DIRECT AND FULL CONTROL CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.

DANGER

DO NOT OPERATE A GASOLINE ENGINE IN CLOSED SPACES WITHOUT PROPER VENTILATION. GASOLINE ENGINES PRODUCE CARBON MONOXIDE FUMES. BREATHING CARBON MONOXIDE FUMES CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. EXCESSIVE LEVELS OF CARBON MONOXIDE CAN CAUSE DEATH.

4)Stop the engine in accordance with the instructions as described in the material supplied by the engine manufacturer.

OPERATING THE SURFACE GRINDER ON THE JOBSITE.

Application: All Models.

DANGER

THE GRINDING PROCESS PRODUCES EXCESSIVE NOISE, VIBRATION AND FLYING DEBRIS. ALL OPERATORS AND WORK PERSONNEL IN THE VICINITY OF THE SURFACE GRINDER MUST WEAR APPROPRIATE SAFETY EYE WEAR AND HEARING PROTECTION DEVICES. OTHER SAFETY APPAREL AND/OR PROCEDURES, DEEMED NECESSARY BY SUPERVISORY PERSONNEL MUST ALSO BE WORN AND/OR PRACTICED BY ALL APPROPRIATE PERSONNEL.

DANGER

EXERCISE EXTREME CAUTION WHEN OPERATING THE SURFACE GRINDER IN THE VICINITY OF DECK INSERTS, PIPES, COLUMNS, OPENINGS, LARGE CRACKS, UTILITY OUTLETS OR ANY OBJECT PROTRUDING FROM THE SURFACE. CONTACT WITH SUCH OBJECTS CAN LEAD TO LOSS OF MACHINE CONTROL, RESULTING IN PROPERTY DAMAGE AND/OR PERSONAL INJURY.

DANGER

DO NOT OPERATE A GASOLINE ENGINE IN CLOSED SPACES WITHOUT PROPER VENTILATION. GASOLINE ENGINES PRODUCE CARBON MONOXIDE FUMES. BREATHING CARBON MONOXIDE FUMES CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. EXCESSIVE LEVELS OF CARBON MONOXIDE CAN CAUSE DEATH

1)The SURFACE GRINDER incorporates counter- rotating discs for mounting a wide variety of

multi-accessory attachments. The counterrotating action results in a "self propelled" effect that substantially enhances machine control and reduces fatigue as long as the multi-accessory attachment does not come in direct contact with a protruding obstruction from the floor. Direct contact with such an obstruction can result in rapid and jerky directional movement of the machine. In most operating situations, direct contact with a protruding obstruction from the floor will result in the multi-accessory attachment becoming dislodged from the counter-rotating disc. This occurrence is intended to protect the SURFACE GRINDER from excessive damage and allow the operator to remain in proper control of the machine.

DANGER

ALWAYS MAINTAIN PROPER CONTROL OF THE SURFACE GRINDER. IF AN OPERATOR LOOSES CONTROL OF THE MACHINE, A "RUNAWAY" SURFACE GRINDER CAN RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. BECAUSE OF THE UNIQUE OPERATING CHARACTERISTICS OF THE SURFACE GRINDER, THERE IS NO PROVISION FOR THE ELECTRIC MOTOR/ENGINE TO AUTOMATICALLY STOP IF THE OPERATOR FAILS TO MAINTAIN PROPER CONTROL.

DANGER

WHEN OPERATING THE SURFACE GRINDER ON ABOVE GROUND FLOOR LEVELS, EXERCISE EXTREME CAUTION TO PREVENT LOSS OF CONTROL THAT COULD ALLOW THE MACHINE AND/OR OPERATOR TO FALL DOWN TO LOWER LEVELS. SUCH AN OCCURRENCE CAN

DFG-SERIES SURFACE GRINDERS

OPERATION AND PARTS MANUAL REV #4 (05/28/09)

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Contents Electric Gasoline Page Table of Contents Table of Contents Page Parts Ordering Procedures Page Page Operator Instructional Data Sheet Safety Precautions Safety Precautions Operation Surface Grinder MAINTENANCE, Repair and StorageSafety Precautions Assembly Removing the Surface Grinder from the PalletApplication All Models Installing the SG24-1000 Safety and Dust Shield Assembly KIT Filling the Engine Crankcase with OIL Before Starting the EngineApplications DFG/G Surface Grinder Filling the DFG/G Series Engine Fuel TankOperation MULTI-ACCESSORY Attachments and ApplicationsTheory of Operation Grinding StonesScarifier Blocks Tungsten Carbide Grinding BlockBeam Flail Star FlailSpacer Washer Pentagonal FlailScarifier Block Bushing Wire brushesSCRAPE-R-TACH Industrial Floor Coatings Removal System Floor BrushesAssembly INSTRUCTIONS/OPERATIONS Follow all safety precautions for the safety solvent Diamond Segment Block Assembly INSTRUCTIONS/OPERATIONS From the Counterrotating Discs Assembly INSTRUCTIONS/OPERATIONS Adjusting the Operator Handle HEIGHT. Application All Models Assembly INSTRUCTIONS/OPERATIONS Assembly INSTRUCTIONS/OPERATIONS Operating the Surface Grinder on the Jobsite Fiure Result in Property Damage AND/OR Personal InjuryAssembly INSTRUCTIONS/OPERATIONS Stopping the DFG/G Series Gasoline Powered Surface Grinder Application All Models Early Age GrindingDefinitions of floor flatness and levelness Defined Versus Random Traffic Patterns How to Define Surface RegularityTR 34 tolerances for defined traffic floors Assembly INSTRUCTIONS/OPERATIONS MAINTENANCE/SERVICE Maintenance/ServicePreventative Maintenance Check LIST. Application All Models Observe all applicable safety precautions for the solvent MAINTENANCE/SERVICE Checking V-BELT Tension and Alignment MAINTENANCE/SERVICE Lubrication Requirements Engine Service Electric Motor ServiceTroubleshooting TroubleshootingUneven MULTI-ACCESSORY Attachment Wear Operational PROBLEMS. Application All ModelsAccelerated V-BELT Wear Accelerated Bearing Wear AND/OR FailureStorage StorageGeneral SpecificationsPage Explanation of Code in Remarks Column Units Gasoline Engine Suggested Spare PartsUnits Electric Motor Model Qty DescriptionOperator Handle ASSY. Electric Operator Handle ASSY. ElectricHP Motor only HANDLE, Operator UniversalCABLE, Long CABLE, ShortOperator Handle ASSY. Gasoline Operator Handle ASSY. GasolineCABLE, Throttle KNOB, Throttle ControlQTY Remarks Electric Motor Assy Electric Motor AssyHP 50 HZ Motor MOUNT, Electric MotorSCREW, CAP 5/16-18 UNC X 1 Plated WASHER, Flat 5/16, PlatedGasoline Engine Assy Gasoline Engine AssyMOUNT, Gasoline Engine ENGINE, Honda 11 H.PCLUTCH, Pulley Assy CAP, OIL DrainWheel Assy Wheel AssyWheel ARM, SwingAXLE, Plated WASHER, Flat ¾ PlatedTransmission Assy Transmission AssyCOVER, Transmission FRAME, MainBEARING, Flange WASHER, Lock 5/16 PlatedHead Assy Head AssyDISC, MULTI- Accessory RH DISC, MULTI- Accessory LHBAR, Mounting DISC, MountingSafety and Dust Shield Assy Safety and Dust Shield AssySKIRT, Grinder Skirt AssemblyWASHER, Fender 1/4 , Plated STRAP, SkirtScarifier Assy Scarifier AssyBushing HousingNUT, HEX 3/8 UNC, Nylock Plated WEDGE, PlasticSCRAPE-R-TACH Assy MOUNT, Rubber HOLDER, InsertSpacer INSERT, Tungsten CarbideGrinding Block Assy Ring BlockAggress Grinding General PurposeDecals DecalsDECAL, Warning Decals Part Name QTY RemarksDECAL, Operation DECAL, ThrottlePayment Terms Page HERE’S HOW to GET Help