Bryant 581B installation instructions Varislide Economizer Troubleshooting, Oat, Sat

Page 35

Table 21 Ð Varislide™ Economizer Troubleshooting

 

PROBLEM

CAUSE

 

 

REMEDY

Damper does not

Indoor (evaporator) fan

 

1.

Check to ensure that 24 vac is present at terminal C1 on the IFC or that

open.

is off.

 

 

 

24 vac is present at the IFO terminal. Check whether 24 vac is present at

 

 

 

 

 

 

PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check

 

 

 

 

 

 

wiring (see unit label diagram).

 

 

 

 

 

2.

Check proper thermostat connection to G on the connection board.

 

 

No power to economizer

1. Check that SW3 is properly making contact with the damper blade. Check

 

 

motor.

 

 

 

that SW1 is in the NC (normally closed) position.

 

 

 

 

 

2.

Check diode D18. If diode is not functioning properly, replace economizer

 

 

 

 

 

 

control board.

 

 

 

 

 

3.

Con®rm that the economizer control board is grounded properly at PL6-4

 

 

 

 

 

 

(brown wire) and at brown terminal of the economizer control board (brown

 

 

 

 

 

 

wire). The economizer motor must also be grounded properly at the negative

 

 

 

 

 

 

motor terminal (brown wire).

 

 

 

 

 

4.

Verify SW1 and SW3 are working and wired properly (see unit label

 

 

 

 

 

 

diagram).

 

 

 

 

 

5.

Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If

 

 

 

 

 

 

24 vac not present, check unit wiring (see unit label diagram). If 24 vac is

 

 

 

 

 

 

found in both places, check for 24 vac at the yellow terminal of the econo-

 

 

 

 

 

 

mizer control board (yellow wire). If 24 vac power is not present, replace

 

 

 

 

 

 

the economizer control board.

 

 

Economizer motor failure.

If the indoor (evaporator) fan and economizer motor are energized, verify that

 

 

 

 

 

there is a minimum of 18 vdc at the positive motor terminal. If the motor is not

 

 

 

 

 

operating, replace the motor.

Economizer operation

OAT or EC set too high.

1.

Set at correct temperature (3 F below indoor space temperature).

limited to minimum

 

 

 

2.

Check OAT or EC by setting above outdoor temperature or humidity level.

position.

 

 

 

 

If the OAT or EC switches do not close, replace OAT or EC.

 

 

Economizer control board

1.

Perform the following tests when OAT or EC is closed, Y1 is called for, and

 

 

incorrectly wired or not

 

 

damper is at minimum position. Con®rm 24 vac on gray terminal of the

 

 

functioning.

 

 

 

economizer control board (gray wire). If 24 vac is not present, check wiring

 

 

 

 

 

 

(see unit label diagram).

 

 

 

 

 

2.

Verify that SW1 and SW3 are wired correctly and working properly (see unit

 

 

 

 

 

 

label diagram).

 

 

 

 

 

3.

Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not

 

 

 

 

 

 

present, check wiring (see unit wiring label diagram).

 

 

 

 

 

4.

Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace

 

 

 

 

 

 

economizer control board.

 

 

Incorrect SAT wiring or in-

1. After verifying that the OAT and EC settings and the economizer control

 

 

operative SAT.

 

 

 

board wiring are correct, check to ensure that the 24 vac terminal of the SAT

 

 

 

 

 

 

has 24 vac (white wire). If OAT, EC, and control board are functioning and

 

 

 

 

 

 

wired properly and no 24 vac exists, check wiring (see unit label diagram).

 

 

 

 

 

2.

If supply-air temperature is greater than 57 F, 24 vac should be found at ter-

 

 

 

 

 

 

minal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.

Damper does not

Incorrect economizer

 

1.

Verify that SW2 and SW4 are wired and working properly (see unit label

close.

wiring.

 

 

 

diagram).

 

 

 

 

 

2.

Check diode D19. If diode is not functioning properly, replace economizer

 

 

 

 

 

 

control board.

 

 

Incorrect damper actuator

1.

After verifying that the wiring is correct, modulate the damper to the mini-

 

 

wiring or inoperative econo-

 

mum position. Remove the calls for G.

 

 

mizer circuit board.

 

2.

If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac

 

 

 

 

 

 

is not present, check wiring (see unit label diagram).

 

 

 

 

 

3.

If damper still does not move, check for 24 vac at blue terminal of econo-

 

 

 

 

 

 

mizer control board (blue wire). If 24 vac is not present, replace the econo-

 

 

 

 

 

 

mizer control board.

 

 

Incorrect SAT wiring or in-

1. After verifying that the wiring is correct and the economizer control board is

 

 

operative SAT.

 

 

 

functioning properly, place the OAT or EC switch in the closed position.

 

 

 

 

 

 

Place a call for Y1 and open the damper to the fully open position. Con®rm

 

 

 

 

 

 

that the 24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not

 

 

 

 

 

 

present, check wiring (see unit label diagram).

 

 

 

 

 

2.

If supply-air temperature is less than 52 F, 24 vac should be found at termi-

 

 

 

 

 

 

nal T1 on the SAT (violet wire). If 24 vac not found, replace SAT.

 

 

Economizer motor failure.

If economizer control board and SAT are functioning properly, verify that there is

 

 

 

 

 

a minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is

 

 

 

 

 

present and the motor is still not operating, replace the motor.

Economizer damper

Insufficient battery power, in-

1.

Check voltage potential across batteries. If lower than 14 vdc, replace close-

does not close on

operative economizer control

 

on-power-loss power supply (9-v alkaline batteries). Check this emergency

power loss.

board.

 

 

 

power supply on a regular basis or whenever the ®lters are changed.

 

 

 

 

 

2.

If the close-on-power-loss and economizer control board are functioning

 

 

 

 

 

 

properly, check for 14 vdc or higher at the blue terminal of the economizer

 

 

 

 

 

 

control board (blue wire) when power is disconnected from unit. If 14 vdc is

 

 

 

 

 

 

not present, replace the control board.

 

 

LEGEND

 

 

 

 

CI

Ð Common

 

OAT

Ð Outdoor-Air Thermostat

EC

Ð Enthalpy Control

 

PL

Ð Plug

 

 

IFC

Ð Indoor (Evaporator) Fan Contactor

SAT

Ð Supply-Air Thermostat

IFO Ð Indoor (Evaporator) Fan On

SW

Ð Economizer Position Switch

Ð35Ð

Image 35
Contents Safety Considerations Important Ð Read Before InstallingContents Connection Sizes Standard Varislide Corner Unit Economizer WeightThreaded Wire Required Sizes Conduit USE Maximum Roof Curb Mount InstallationLocate the Unit ClearanceUnit Size AccessoryService Plate Sizes Connector Unit Roof Curb581B 036 Unit MAX Dimensions WeightII. Unit Duct Connections III. RIG and Place UnitBase Unit 581B SpecicationsGas Piping Fig Install Flue HoodIV. Field Connections External Trap Condensate DrainNominal Internal Length of PIPE, FT Iron Pipe Diameter Size Electrical Connections Field Duct ConnectionsIFC CompEquip GNDHacr Power Supply Disconnect Voltage Range FAN MotorNominal Voltage Combustion Minimum Unit Compressor RLA LRA FLA MCA MOCP²Thermostat List Ð Electrical Data Units with Electrical Convenience OutletOptional Varislide Economizer Typical Access Panel Locations Accessory InstallationExample Optional Parablade EconomizerOutdoor-Air Thermostat/Enthalpy Control Installation Parablade Economizer Installed in Unit START-UP Compressor Rotation PRE-START-UPII. Heating Section START-UP and Adjustments Orifices Rated Gas Inputs at Indicated Manifold PressuresAltitude Compensation* Ð Units 581B036-072 PressureRollout Switch Air¯ow and Temperature RiseSafety Check of Limit Control Limit SwitchesUnit Controls III. Cooling Section START-UP and AdjustmentsChecking and Adjusting Refrigerant Charge Checking Cooling Control OperationBelt Drive Motors IV. Indoor Airflow and Airflow AdjustmentsEvaporator Fan Motor Data Fan Rpm at Motor Pulley SettingsVentilation Sequence 581B048 Air Delivery Ð Vertical Discharge Units 581B036 Air Delivery Ð Vertical Discharge Units581B072 Air Delivery Ð Vertical Discharge Units 581B060 Air Delivery Ð Vertical Discharge Units581B048 Air Delivery Ð Horizontal Discharge Units 581B036 Air Delivery Ð Horizontal Discharge Units581B072 Air Delivery Ð Horizontal Discharge Units 581B060 Air Delivery Ð Horizontal Discharge UnitsAIR Filter Service CleaningCare and Maintenanmce Refrigerant Charge IV. Economizer AdjustmentII. Lubrication VIII. COMBUSTION-AIR Blower VI. Main BurnersVII. Flue GAS Passageways Burner Ignition IX. Limit SwitchLED Error Code Description LED Indication Error Code DescriptionXI. Replacement Parts Removal and Replacement of Gas Train SeeCleaning and Adjustment Problem Cause Remedy TroubleshootingLED Error Code Service Analysis Heating Service AnalysisCooling Service Analysis SAT Varislide Economizer TroubleshootingOAT Or close according to Parablade Economizer TroubleshootingDamper does not open Damper does not closeTypical Wiring Schematic and Component Arrangement Component Arrangement Page III. START-UP Electrical START-UP ChecklistTemperatures Preliminary Information
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