Grizzly G0614, G0613 owner manual Bandsaw Operations

Page 33

Bandsaw Operations

SYMPTOM

 

POSSIBLE CAUSE

 

CORRECTIVE ACTION

Machine is loud when

1.

Excessive feed rate.

1.

Refer to Feed Rate on Page 25, or Blade Speed

cutting or bogs down in

 

 

 

on Page 23 and adjust as required.

the cut.

2. The blade TPI is too great, or the

2. Refer to Blade Selection on Page 23 and adjust as

 

 

material is too coarse.

 

required.

Blades break often.

1.

Blade is not tensioned correctly.

1.

Check to see that blade is not excessively tight or

 

 

 

 

too loose.

2.The workpiece is loose in the vise. 2. Clamp the workpiece tighter, or use a jig to hold the

workpiece.

 

3.

The feed or cut speed is wrong.

3.

Refer to Feed Rate on Page 25, or Blade Speed

 

 

 

 

on Page 23, and adjust as required.

 

4.

The blade TPI is too great, or the

4.

Refer to Blade Selection on Page 23, and adjust

 

 

material is too coarse.

 

as required.

 

5.

The blade is rubbing on the wheel

5.

Refer to Blade Squaring on Page 40, and adjust

 

 

flange.

 

as required.

 

6.

The bandsaw is being started with

6.

Start bandsaw and then slowly lower the headstock

 

 

the blade resting on the workpiece.

 

by setting the feed rate.

 

7.

The guide bearings are

7.

Refer to Blade Squaring on Page 40, or Blade

 

 

misaligned, or the blade is rubbing

 

Guides on Page 34, and adjust as required.

 

 

on the wheel flange.

 

 

 

8.

The blade is too thick, or the

8.

Use a higher quality blade.

 

 

blades are of low quality.

 

 

 

 

 

 

 

Blade dulls prematurely.

1.

The cutting speed is too fast.

1.

Refer to Blade Speed on Page 23, and adjust as

 

 

 

 

required.

 

2.

The blade TPI is too coarse.

2.

Refer to Blade Selection on Page 23, and adjust

 

 

 

 

as required.

 

3.

The blade feed pressure is too

3.

Refer to Feed Rate on Page 25, and adjust as

 

 

light.

 

required.

 

4.

The workpiece has hard spots,

4.

Increase the feed pressure, and reduce the cutting

 

 

welds, or scale.

 

speed.

 

5.

The blade is twisted.

5.

Replace the blade.

 

6.

The blade is slipping on the

6.

Refer to Blade Tension on Page 33, and adjust as

 

 

wheels.

 

required.

 

 

 

 

 

Blade wears on one side.

1.

The blade guides are worn.

1.

Refer to Blade Guides on Page 34 and replace or

 

 

 

 

adjust.

 

2.

The blade guide slide bracket is

2.

Tighten the blade guide bracket.

 

 

loose.

 

 

 

3.

The wheels are out of alignment.

3.

Refer to Blade Squaring on Page 40, and adjust

 

 

 

 

as required.

 

 

 

 

 

Teeth are ripping from the

1.

The feed pressure is too heavy

1.

Refer to Blade Selection on Page 23 and decrease

blade.

 

and the blade speed is too slow; or

 

the feed pressure. Refer to Feed Rate on Page 25,

 

 

the blade TPI is too coarse for the

 

and adjust as required.

 

 

workpiece.

 

 

 

2.

The workpiece is vibrating in the

2.

Re-clamp the workpiece in the vise, and use a jig if

 

 

vise.

 

required.

 

3.

The blade gullets are loading up

3.

Use a coarser-tooth blade.

 

 

with chips.

 

 

 

 

 

 

 

The cuts are crooked.

1.

The feed pressure is too high.

1.

Refer to Feed Rate on Page 25, and adjust as

 

 

 

 

required.

 

2.

The guide bearings are out of

2.

Refer to Blade Guides on Page 34 and replace or

 

 

adjustment, or too far away from

 

adjust.

 

 

the workpiece.

 

 

 

3.

The blade tension is low.

3.

Refer to Blade Tension on Page 33, and adjust as

 

 

 

 

required.

 

4.

The blade is dull.

4.

Refer to Blade Change on Page 32 and replace

 

 

 

 

the blade.

 

5.

The blade speed is wrong.

5.

Refer to Blade Speed on Page 23, and adjust as

 

 

 

 

required.

 

 

 

G0613/14 Swivel Mast Metal Cutting Bandsaw

 

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Image 33
Contents Model G0613/G0614 Swivel Mast Metal Cutting Bandsaw Page Table of Contents Introduction ForewordContact Info Machine Data Sheet 41⁄4 Model G0614 Swivel Mast METAL-CUTTING Bandsaw ⁄ 4 x 2 3⁄ Identification Control Panel Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety Instructions for Bandsaws Circuit Requirements 110/220V Single Phase G0613Grounding 220V 3-Phase G0614Items Needed for Setup Setup SafetyUnpacking Description QtyShipping Crate Figure Qty InventorySite Considerations Clean UpCabinet Assembly Mounting to Shop FloorTo assemble the cabinet To use the cutting fluid system Cutting Fluid SystemRecommended Test Run Factory adjustments that should be verifiedOperation Safety Cutting Angle OperationsTo set the angle of cut To install the workstop WorkstopViseTo use the vise Page Blade Speed Blade SelectionUsing Blade Guides To adjust the upper blade guideSplash Tray To set the feed rate Setting Feed RateOperation Tips Cutting Fluid TipsG7897-Machining Fluid AccessoriesH1302-Standard Earmuffs H1302 H4979 H4977H1300 H1298 G7984 H2347 H0736 Cleaning MaintenanceSchedule LubricationTroubleshooting ServiceBandsaw Operations Blade Change Disconnect the Bandsaw from PowerBlade tension stop bolt Blade TensionBlade Guides G0613 Lower blade guide limit switchPage Blade Guides G0614 Upper blade guide adjustments Limit Switch BracketAuto stop Swivel Stops To adjust the blade-to-vise squarenessFeed Stop To adjust the feed stop boltFeed Auto Stop To set the auto stopChecking blade squareness to vise Cap Screw Blade-to-Vise SquarenessElectrical Components G0613 G0613 control panel wiringG0614 on button Electrical Components G0614G0614 contactors G0614 pump motor data/connection G0614 main junction G0613 220V Single-Phase Wiring Diagram G0614 220V Three-Phase Wiring Diagram Headstock and Bow Breakdown G0613 PartsDescription Parts List G0613Headstock and Bow Breakdown G0614 Parts List G0614 Base Breakdown G0613 Vise JAW Adjustable ROD Base Breakdown G0614 Lever Electrical Box Breakdown G0613 Parts List G0613 Electrical Box Breakdown G0614 Electrical Mounting Plate Cabinet and Gearbox Breakdown G0613 & G01614 Front Panel 401 402 404 411 405 406 410 409 408 Labels and PlacementWarranty and Returns Page Page
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