Grizzly G0636X owner manual Cutting Operations, Symptom Possible Cause Possible Solution

Page 45

Symptom

Possible Cause

Possible Solution

Machine has vibra-

1.

Blade weld hits guides or teeth are broken.

1.

Replace blade (Page 36).

tion or noisy opera-

2.

Bent or worn out blade.

2.

Replace blade (Page 36).

tion when running.

3.

Motor or component is loose.

3.

Inspect/replace stripped or damaged bolts/nuts, and

 

 

 

 

 

re-tighten with thread locking fluid.

 

4.

V-belt worn or loose.

4.

Inspect/replace belts with matched set (Page 45).

 

5.

Motor fan is rubbing on fan cover.

5.

Replace dented fan cover and loose/damaged fan.

 

6.

Pulley is loose.

6.

Realign/replace shaft, pulley, setscrew, and key as

 

 

 

 

required.

 

7.

Machine is incorrectly mounted or sits

7.

Adjust the feet on the bottom of the stand; relocate

 

 

unevenly on floor.

 

machine.

 

8.

Motor bearings are at fault.

8.

Test by rotating shaft—rotational grinding/loose shaft

 

 

 

 

requires bearing replacement.

 

9.

Worn arbor bearings.

9.

Check/replace arbor bearings.

 

10. Wheels not coplanar/aligned correctly.

10. Adjust wheel alignment to coplaner (Page 46).

 

11. Wheels out of balance.

11. Replace wheels.

 

 

 

 

 

Cutting Operations

Symptom

Possible Cause

Possible Solution

Machine slows when

1.

Feeding workpiece too fast.

1.

Reduce feed rate. See Basic Cutting Tips on Page

operating.

 

 

 

28.

 

 

2.

Blade is dull.

2.

Replace blade (Page 36).

 

 

 

 

 

Ticking sound when

1.

Blade weld contacting support bearing.

1.

Use file or stone to smooth and round the back of

the saw is running.

 

 

 

the blade.

 

 

2.

Blade weld may be failing.

2.

Inspect and replace blade if necessary (Page 36).

 

 

 

 

 

 

Blade

contacting

1.

Excessive side pressure when cutting.

1.

Reduce side pressure.

table insert.

2.

Table improperly adjusted.

2.

Adjust table (Page 25).

 

 

 

 

 

Vibration when cut-

1.

Loose or damaged blade.

1.

Tighten or replace blade. See Page 36 or 21.

ting.

 

2.

Blade is tracking incorrectly.

2.

Fix blade tracking (Page 16).

 

 

3.

Blade tension is loose.

3.

Fix blade tension (Page 21).

 

 

 

 

 

 

Burn

marks on the

1.

Too much side pressure when feeding

1.

Feed workpiece straight into the blade. See Basic

edge of the cut.

 

workpiece.

 

Cutting Tips on Page 28.

2.Blade too wide for size of radius being cut. 2. Install a smaller width blade/increase blade tension. See Page 21 or 36.

Rough or poor qual-

1.

Feeding workpiece too fast.

1.

Reduce feed rate. See Basic Cutting Tips on Page

ity cuts.

 

 

 

 

 

28.

 

 

 

 

2.

Tracking and tension incorrect.

2.

Fix tracking and tension (see Page 16 and 21).

 

 

 

 

 

 

Sawdust

buildup

1.

Clogged dust port.

1.

Clean out dust port.

inside cabinet.

 

2.

Low CFM (airflow) from dust collection sys-

2.

Three options:

 

 

 

 

 

tem.

 

—Check dust lines for leaks or clogs.

 

 

 

 

 

 

 

—Move dust collector closer to saw.

 

 

 

 

 

 

 

—Install a stronger dust collector.

 

 

 

 

 

 

 

Blade

wanders

or

1.

Blade lead.

1.

Refer to Blade Lead on Page 30.

won't

follow

line

of

 

 

 

 

cut.

 

 

 

 

 

 

 

G0636X 17" Ultimate Bandsaw

-43-

Image 45
Contents Model G0636X Ultimate Bandsaw Page Table of Contents Introduction ForewordContact Info Machine Data Sheet G0636X 17 Ultimate Bandsaw Identification Safety Instructions for Machinery G0636X 17 Ultimate Bandsaw Additional Safety Instructions for Bandsaws Circuit Requirements 220V Single-PhaseSetup Safety SetupItems Needed for Setup UnpackingCrate Contents Figure Qty InventoryHardware and Tools Qty Hardware Recognition Chart Placement Location Clean UpSite Considerations Floor LoadTo move and place the bandsaw using wood shims Moving & Placing Base UnitTo move and place the bandsaw Mounting to Shop Floor To install the guide post handwheelGuide Post Handwheel Bolting to Concrete FloorsTo center track the blade Blade TrackingTo set the positive stop Positive StopTo connect a dust collection hose Dust CollectionFence To install the fence handleTo test run the machine Test RunTo adjust the upper blade guides Adjusting Blade Guide BearingsTensioning Blade To tension the bandsaw bladeLateral adjustment of blade guides To adjust the upper support bearing Adjusting Support BearingsTo adjust the lower support bearing Aligning Table To align the fence parallel with the miter slot Aligning FenceMiter Gauge Pointer CalibrationTo calibrate the pointer To calibrate the miter gaugeOperation Safety OperationsOverview Guide Post Foot BrakeBlade Lead Fine Tune TrackingTo correct blade lead To skew your fenceTable Tilt To shift the tableTo tilt the table RippingCrosscutting To make a rip cutTo make a 90˚ crosscut Cutting Curves ResawingBlade Information Stacked CutsBlade Length Blade WidthTooth Pitch Tooth StyleBlade Care Blade BreakageMost common causes of blade breakage are Blade ChangesTo remove a blade To replace a bladeReplacement Blades AccessoriesCarbon Steel Replacement Blades for the Model G0636X Timber Wolf Replacement Blades for the Model G0636XH1302 H2347 H1300 H1298 G7984 H0736Maintenance To lubricate the tension adjustment assem- bly To lubricate the blade guide rack and pinionTo lubricate the blade tracking knob To lubricate the trunnions To lubricate the table tilt rack and pinion assemblyService TroubleshootingMotor & Electrical Cutting Operations Symptom Possible Cause Possible SolutionTools Needed Qty Checking Tensioning V-BeltsTo check the V-belts To tension the V-beltTo adjust the tension lever Adjusting TensionReplacing V-Belts LeverTo adjust the brushes Adjusting Wheel Blade BrushesWheel Alignment Components and Hardware Needed QtyDimensions of coplanarity gauge G0636X 17 Ultimate Bandsaw Coplanarity Gauge Electrical Components Power supply terminal boxSee Figure Wiring DiagramBreakdown Parts Description Parts ListPower Cord Support Plate Labels/Cosmetic Parts Warranty and Returns G0636X 17 Ultimate Bandsaw Page Page