Emerson VSSG, VSG manual Symbols and Identifications, General Information, Position Transmitter

Page 16
Position Transmitter

Section 1 • General Information

TI

Temperature Indicator or

TW

Thermowell

YZT

Axial proximitor

 

Thermometer

V

Vent

 

Transmitter - Axial

 

 

 

Displacement

TIT

Temperature Indicator

VG

Gauge Valve

 

 

 

 

Transmitter

YZU

Axial Proximitor

 

VTRI

Venturi

TRV

Transfer Valve - 3-way or

 

Monitoring System

 

 

 

VLV

Stop Valve

 

 

 

6-way Valve

ZE

Position Element

 

 

 

TS

Heat Exchanger Tube Side

XV

Solenoid Valve

 

- Positioner

 

 

 

 

TSH

Temperature Switch High

YE

Vibration Probe

ZI

Position Indicator

 

 

 

 

TSHH

Temperature Switch

YSH

Vibration Switch High

ZIT

Position Indicating

 

 

 

Transmitter

 

Shutdown High High

YSHH

Vibration Switch

 

 

ZT

Position Transmitter

TTSL

Temperature Switch Low

 

Shutdown High High

 

 

 

- Blind

TSLL

Temperature Switch

YT

Vibration Transmitter

 

 

 

 

 

 

 

 

Shutdown Low Low

YU

Vibration Monitoring

 

 

TT

Temperature Transmitter

 

System

 

 

 

 

 

 

 

- Blind

YZE

Axial Proximitor Probe -

 

 

TV

Temperature Control

 

Axial Displacement

 

 

 

 

 

 

 

Valve

 

 

 

 

Symbols and Identifications

Use this list to identify components shown in the Piping & Identification Diagram.

3-Way Valve

 

Suction Strainer

Angle Valve

M

Motorized Valve

 

Globe Valve

 

T

3-Way Thermostatic Valve

 

Gate Valve

 

Hand Expansion Valve

Butterfly Valve

 

Restriction Orifice

Ball Valve

 

Rupture Disc

Schrader Valve

 

Inlet Pressure Regulating

Pressure Safety Relief

 

Valve

 

 

Valve

 

Outlet Pressure

TW

Diaphragm

Pressure-Balanced

Vilter Venturi Injector

Nozzle

Flange Set

Pipe Reducer

Thermowell

Drive Coupling

Spring-Closing Drain

Regulating Valve

 

Valve

Differential Pressure

Block & Bleed Manifold

Regulating Valve

Pneumatic Actuator

S

Control Valve Fail Close

Solenoid Valve

 

S

 

CInsulation Not by Vilter

V

Insulation by Vilter

Symbols and Identifications3-Way Thermostatic ValveManual background Vibration Absorber

QE Manual background Heater

3-Way Solenoid Valve

Needle Valve

Check Valve

Strainer

Pneumatic Actuator Control Valve Open

Diaphragm Actuator

Diaphragm Spring-Opposed

Heat Trace

Low Side Float Valve

1 – 8

VSG/VSSG • Installation, Operation and Maintenance Manual •Vilter/Emerson • 35391SSG

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Page 15 Page 17
Contents Installation, operation & maintenance manual VSG/VSSG compressor unitPage VSG/VSSG Standard Vilter Warranty Statement READ CAREFULLY BEFORE INSTALLING AND STARTING YOUR COMPRESSOR Important MessageVilter Manufacturing LLC Table of Contents Section 3 InstallationSection Title Section 1 General InformationSection 5 Maintenance/Service Section 6 TroubleshootingSection Number Section 4 OperationSection 7 Warranty and Parts List of Tables and FiguresAppendices Table/FigureFigure 3-12. Installation of Coolers - Next to Buildling Section 1 General Information How To Use This Manual Section 1 General Information Gas Compressor Unit Model Designations Figure 1-1. Gas Compressor Unit Model DesignationSection 1 General Information System Unit Identification Compressor Unit Component Identification Section 1 General InformationFigure 1-2. Gas Compressor Unit Components 1 of Figure 1-2. Gas Compressor Unit Components 2 of Section 1 General Information Component Identification Continued Figure 1-2. Gas Compressor Unit Components 3 ofSection 1 General Information Piping & Identification Component Tags Position Transmitter Symbols and Identifications3-Way Thermostatic Valve High Side Float Valve Steady-Mount Bulb & Capillary 1 - 10 / Blank Section 2 Theory of Operation Gas FlowOil Life and Oil Flow Figure 2-1. Gas Compressor Unit P&IDControl System RTDs and Pressure TransducersThis is a continuous cycle Section 3 Installation Delivery InspectionRigging and Lifting of Compressor Unit Figure 3-1. Rigging and Lifting PointsLong Term Storage Recommendations The following are recommendations regarding long term storageRecommended Onsite Tools Compressor Unit Inspections Prior to Storage or InstallationAIR COOLED OIL COOLERS LONG TERM STORAGE LOG Compressor has been placed in operation as ofFoundation Foundation MaterialsConsiderations Prior to Starting Building the FoundationCompressor Unit Installation of both Check the ability of the soil to carry the loadLeveling and Grouting recommendations for setting, precautions, mixing, andAdditional Information Codes and Standards Figure 3-6. Housekeeping Pad Dimension Detail - Top View 2 - # CLOSED TIES CENTER LINE 5 - # 6 VERTLEVEL COMPRESSOR UNIT HOUSEKEEPING PADSPiping 010Ä5*4+0- 214176 4%1//0&& 14 175-2+0 10%46 $#5Table 3-2. Maximum Allowable Flange Loads Nozzle Dia. inFz lbf Fy lbfONE FAN DIAMETER NOT PREFERRED HOT AIR RECIRCULATION Figure 3-13. Discharge Elevation of Coolers Figure 3-14. Cooler Placement and SpacingPREFERRED Pressure Testing Initial Oil Charging Using Non -Vilter OilsUnit Oil Charging and Priming Do not hydro test compressur unit. Failure to complyMinimum Operating Level Normal Operating Level Maximum NON-Operating LevelBypass Valve OIL MIXING CLOSESUCTION INLET OPEN VALVESection 3 Installation Initial Oil ChargingPriming Remote Oil Cooler and Piping REMOTEOIL FILTER OPEN SUCTION INLETMOTOR Section 3 Installation Pre Start-Up Pre Start-Up Checklist15. Verify that all valves are in the open position Section 3 Installation Start-Up Section 4 Operation OperationOil Inspection Dual Oil FiltersControl System Calibration Stopping/RestartingStarting, Stopping and Restarting the Compressor Starting Calibrate Slide Valve ActuatorsFigure 4-2. Actuator Assembly Section 4 Operation Figure 4-4. Slide Valve Calibration Screen Compact Logix PLC Figure 4-5. Photo-chopperAngle/Slide Travel Table 4-1. Command Shaft Rotation SpecificationsCapacity Oil Temperature Control Valve Oil Mixing Valve Operation 18. Press the “Set Max” buttonFail Position Purging with Dry Nitrogen 10. Close discharge bleed valve while still purging Pressure Indicator Purging with Dry GasOIL SEPARATOR Section 4 Operation Figure 4-12. Suction Bypass Valve and Equalizing Solenoid Suction Oil Figure 4-13. Suction Oil Charging ValveCoalescing Oil Return Line Setup Table 5-1. Maintenance/Service Schedule Oil CircuitUnit ControlSection 5 Maintenance/Service Maintenance/ServiceMaintaining Proper Operation Compressor Unit Isolation forCompressor Unit Leak Check Oil System Components Oil Sampling Use Vilter Oil Analysis Kit VPN 3097A to collect an oilsample for analysis. For an example, see Figure 5-2. Fill Send samples immediately to the oil analysis lab afterOil Charging Oil Filter Replacement Single Oil Filter AssemblyDual Oil Filter Assembly Oil DrainingVent Valve Drain Valve Inlet Shut-Off Valves Coalescing Filter Coalescing Filter ReplacementCentering Strap Oil Pump Strainer View From Back of Oil Pump StrainerTable 5-3. Shaft and Hub Distances Drive Coupling Form-Flex BPU Hub InstallationSize Drive Center Member Installation and Alignment 17. Install set screw in hub cap to secure key in keyway of shaftTable 5-4. Hub Clamp Bolt and Set Screw Torque Specifications Table 5-5. Disc Pack Installation Torque SpecificationsAngular Alignment Drive Coupling Type C Sure-Flex Replacement Drive Coupling Form-Flex BPU Center Member and Hub RemovalCompressor Replacement Table 5-6. Clamping Bolts and Set Screw Torque SpecificationsLock Washer Compressor Shaft Bearing Float Inspections Figure 5-11. Bearing Axial Float InspectionGate Rotor Float and Gate Rotor Bearing Float Inspection Table 5-7. Maximum Bearing FloatFigure 5-12. Bearing Radial Float Inspection Figure 5-13. Gate Rotor FloatTable 5-8. Gate Rotor Float Figure 5-14. Gate Rotor Bearing FloatApplied Force Rigidly attach dial indicator Use bolt for fulcurm Gate rotor bearing float being measuredSection 5 Maintenance/Service Gate Rotor and Support Clearance Figure 5-15. Gate Rotor and Support Clearance - Minimum ClearancesFigure 5-16. Gate Rotor and Support Clearance - Measuring Gate Rotor Support Gate Rotor Gate Rotor Support Gate RotorGate Rotor Support Gate Rotor Straight Edge Straight Edge Straight EdgeVSG 301-701 Compressors Gate Rotor Assembly Replacement All VSG & VSSG Compressors ExceptTable 5-9. Gate Rotor Tool Sets Figure 5-17. Gate Rotor Assembly Removal and Tools Figure 5-18. Gate Rotor Assembly RemovalFigure 5-19. Gate Rotor Assembly and Tools Figure 5-20. Gate Rotor and Shelf ClearanceGate Rotor Assembly Replacement VSG 301-701 Compressors ONLY Figure 5-21. Gate Rotor Assembly BreakdownFigure 5-23. Gate Rotor and Shelf Clearance Figure 5-22. Gate Rotor Thrust BearingFigure 5-25. Gate Rotor Blade Installation Gate Rotor DisassemblyFigure 5-24. Gate Rotor Blade Assembly Figure 5-27. Thrust Bearing Installation Figure 5-26. Gate Rotor Thrust BearingSlide Valve Actuator Assembly Replacement Figure 5-28. Roller Bearing AssemblyCommand Shaft Seal Replacement Command Shaft Assembly ReplacementFigure 5-29. Command Shaft Seal Figure 5-30. Command Shaft Seal Installation Section 6 Troubleshooting ProblemSolution Table 6-1. Slide Valve Actuator Troubleshooting Guide 1 ofTable 6-1. Slide Valve Actuator Troubleshooting Guide 2 of Meaning Flash PatternTable 6-2. Slide Valve Actuator LED Blink Codes* 1 of er before the calibration procedure was completed. The actuator will not move while this error code is displayed. To clear the errorcalibrate the actuator. If this error has occurred and the cause was not the loss of 24V power during calibration, possible causes areTable 6-3. Troubleshooting Guide - General Problems & Solutions 1 of Table 6-3. Troubleshooting Guide - General Problems & Solutions 2 of Table 6-3. Troubleshooting Guide - General Problems & Solutions 3 of 6 - 8 / Blank Section 7 Warranty and Parts Warranty Claim ProcessingOn Site Service Support Warranty does not cover labor and extraneous expensesRemanufactured Gas Bare Shaft Compressor Process Request a “VSG Single Screw Compressor Rebuild Form”Torque Specifications ft-lbs Appendix A Torque SpecificationsTorque Specifications for 17-4 Stainless Steel Fasteners ft-lbs Appendix B Motor Compressor - General Storage Instructions Appendix C Oil Analysis Report EvaluationPRODUCT ANALYSIS REPORT No Action RequiredAppendix D Recommended Header Piping OUTLET ON TOP Appendix E Recommended Remote Air Cooled Oil Cooler PipingINLET ON BOTTOM Blank
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