Emerson VSSG, VSG Installation, Initial Oil Charging, Priming Remote Oil Cooler and Piping, Close

Page 40
Section 3 • Installation

Section 3 • Installation

 

 

 

 

 

 

 

 

Priming Remote Oil Cooler and Piping

(Reference Figure 3-19)

 

1.

Verify oil level (8) is at Maximum Non-Operating Oil

 

 

 

 

(Initial Oil Charging)

 

 

 

 

Level in separator (3). If oil level is not at Maximum

 

 

 

 

Non-Operating Oil Level, add oil, see Initial Oil

 

 

 

 

 

 

WARNING

 

 

3.

 

Charging - Unit Oil Charging procedure.

 

 

 

Open oil bypass shut-off valve (4).

 

 

 

 

2.

 

Close shut-off valve(s) (7) at oil filter inlet(s).

Avoid skin contact with oil. Wear rubber gloves and a

4.

 

Energize compressor unit.

face shield when working with oil. Failure to comply

 

5.

 

Close oil mixing valve (oil temp. control valve) (6) via

may result in serious injury or death.

 

 

 

 

 

control panel. In Manual Mode, change “Manually

 

 

 

 

 

 

 

NOTICE

 

 

 

 

Open (%)” value to “0”.

 

 

 

 

 

 

 

 

NOTE

Failure to follow these instructions will result in

 

The oil cooler is considered primed when the oil

bearing damage and compressor seizing and will void

 

 

 

level in the separator is constant.

any and all warranties that may apply.

 

6. Run oil pump (5) for a minimum of 5 minutes and as

 

NOTE

 

 

 

 

 

 

 

long as needed to purge all gas from oil cooler and

This procedure is for remote oil coolers only.

 

 

 

piping.

 

 

Piping of oil must enter bottom connection of

7. When all gas is purged, stop oil pump.

 

 

 

 

 

 

remote oil cooler and leave from top connection.

 

 

 

 

 

 

For remote air cooled oil cooler piping, see Piping

 

 

 

 

 

 

 

section.

 

 

 

 

 

 

 

DISCHARGE OUTLET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TE

SUCTION INLET

 

 

 

 

 

 

 

 

002

 

 

 

 

 

 

 

 

 

 

PRESSURE EQUALIZINGLINE

 

OIL CHARGE

 

 

 

 

REMOTE

 

PT

1

001

 

 

004

 

 

 

001

 

 

 

 

 

 

 

 

 

BLEED

 

 

 

 

 

 

OIL COOLER

 

 

MOTOR

 

 

 

 

 

TE

 

 

 

 

 

 

 

 

2

VENT

LINE

 

 

 

 

 

 

 

 

 

 

 

 

 

002

 

QE

 

RETURN

 

 

 

 

 

PT

 

 

 

 

 

 

 

 

 

 

007

 

 

 

 

 

 

 

BLEED

 

3

 

 

 

 

8

 

 

 

 

TE

OIL

 

 

 

 

OIL SEPARATOR

DRAIN 003

 

 

 

 

 

 

 

 

 

 

 

LG

 

 

 

 

 

COALESCING

 

 

005

 

102

103

DRAIN

 

 

 

101

 

 

 

FG

OIL

 

001

 

 

 

 

 

 

 

002

 

 

 

 

 

 

 

 

LG

 

 

 

 

 

001

 

 

 

 

 

 

 

 

 

 

 

TE

1000W

 

1000W

QE

1000W

 

 

 

 

QE

 

QE

 

 

 

 

 

 

 

 

 

4

OPEN

 

 

 

 

 

 

 

 

 

 

 

OIL FILTER

CLOSE

 

CLOSE

5

MOTOR

 

 

7

 

 

OIL MIXING

 

 

 

 

 

 

VALVE

 

OIL PUMP

 

 

OIL FILTER

CLOSE

 

PT

 

6

 

DRAIN

 

 

7

 

004

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLEED

 

 

 

 

Figure 3-19. Priming Remote Oil Cooler and Piping

 

3 – 20

VSG/VSSG • Installation, Operation and Maintenance Manual •Vilter/Emerson • 35391SSG

Page 39 Page 41
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Page 39 Page 41
Contents Installation, operation & maintenance manual VSG/VSSG compressor unitPage VSG/VSSG Standard Vilter Warranty Statement READ CAREFULLY BEFORE INSTALLING AND STARTING YOUR COMPRESSOR Important MessageVilter Manufacturing LLC Table of Contents Section 3 InstallationSection Title Section 1 General InformationSection 5 Maintenance/Service Section 6 TroubleshootingSection Number Section 4 OperationSection 7 Warranty and Parts List of Tables and FiguresAppendices Table/FigureFigure 3-12. Installation of Coolers - Next to Buildling Section 1 General Information How To Use This Manual Section 1 General Information Gas Compressor Unit Model Designations Figure 1-1. Gas Compressor Unit Model DesignationSection 1 General Information System Unit Identification Compressor Unit Component Identification Section 1 General InformationFigure 1-2. Gas Compressor Unit Components 1 of Figure 1-2. Gas Compressor Unit Components 2 of Section 1 General Information Component Identification Continued Figure 1-2. Gas Compressor Unit Components 3 ofSection 1 General Information Piping & Identification Component Tags Position Transmitter Symbols and Identifications3-Way Thermostatic Valve High Side Float Valve Steady-Mount Bulb & Capillary 1 - 10 / Blank Section 2 Theory of Operation Gas FlowOil Life and Oil Flow Figure 2-1. Gas Compressor Unit P&IDControl System RTDs and Pressure TransducersThis is a continuous cycle Section 3 Installation Delivery InspectionRigging and Lifting of Compressor Unit Figure 3-1. Rigging and Lifting PointsLong Term Storage Recommendations The following are recommendations regarding long term storageRecommended Onsite Tools Compressor Unit Inspections Prior to Storage or InstallationAIR COOLED OIL COOLERS LONG TERM STORAGE LOG Compressor has been placed in operation as ofFoundation Foundation MaterialsConsiderations Prior to Starting Building the FoundationCompressor Unit Installation of both Check the ability of the soil to carry the loadLeveling and Grouting recommendations for setting, precautions, mixing, andAdditional Information Codes and Standards Figure 3-6. Housekeeping Pad Dimension Detail - Top View 2 - # CLOSED TIES CENTER LINE 5 - # 6 VERTLEVEL COMPRESSOR UNIT HOUSEKEEPING PADSPiping 010Ä5*4+0- 214176 4%1//0&& 14 175-2+0 10%46 $#5Table 3-2. Maximum Allowable Flange Loads Nozzle Dia. inFz lbf Fy lbfONE FAN DIAMETER NOT PREFERRED HOT AIR RECIRCULATION Figure 3-13. Discharge Elevation of Coolers Figure 3-14. Cooler Placement and SpacingPREFERRED Pressure Testing Initial Oil Charging Using Non -Vilter OilsUnit Oil Charging and Priming Do not hydro test compressur unit. Failure to complyMinimum Operating Level Normal Operating Level Maximum NON-Operating LevelBypass Valve OIL MIXING CLOSESUCTION INLET OPEN VALVESection 3 Installation Initial Oil ChargingPriming Remote Oil Cooler and Piping REMOTEOIL FILTER OPEN SUCTION INLETMOTOR Section 3 Installation Pre Start-Up Pre Start-Up Checklist15. Verify that all valves are in the open position Section 3 Installation Start-Up Section 4 Operation OperationOil Inspection Dual Oil FiltersControl System Calibration Stopping/RestartingStarting, Stopping and Restarting the Compressor Starting Calibrate Slide Valve ActuatorsFigure 4-2. Actuator Assembly Section 4 Operation Figure 4-4. Slide Valve Calibration Screen Compact Logix PLC Figure 4-5. Photo-chopperAngle/Slide Travel Table 4-1. Command Shaft Rotation SpecificationsCapacity Oil Temperature Control Valve Oil Mixing Valve Operation 18. Press the “Set Max” buttonFail Position Purging with Dry Nitrogen 10. Close discharge bleed valve while still purging Pressure Indicator Purging with Dry GasOIL SEPARATOR Section 4 Operation Figure 4-12. Suction Bypass Valve and Equalizing Solenoid Suction Oil Figure 4-13. Suction Oil Charging ValveCoalescing Oil Return Line Setup Table 5-1. Maintenance/Service Schedule Oil CircuitUnit ControlSection 5 Maintenance/Service Maintenance/ServiceMaintaining Proper Operation Compressor Unit Isolation forCompressor Unit Leak Check Oil System Components Oil Sampling Use Vilter Oil Analysis Kit VPN 3097A to collect an oilsample for analysis. For an example, see Figure 5-2. Fill Send samples immediately to the oil analysis lab afterOil Charging Oil Filter Replacement Single Oil Filter AssemblyDual Oil Filter Assembly Oil DrainingVent Valve Drain Valve Inlet Shut-Off Valves Coalescing Filter Coalescing Filter ReplacementCentering Strap Oil Pump Strainer View From Back of Oil Pump StrainerTable 5-3. Shaft and Hub Distances Drive Coupling Form-Flex BPU Hub InstallationSize Drive Center Member Installation and Alignment 17. Install set screw in hub cap to secure key in keyway of shaftTable 5-4. Hub Clamp Bolt and Set Screw Torque Specifications Table 5-5. Disc Pack Installation Torque SpecificationsAngular Alignment Drive Coupling Type C Sure-Flex Replacement Drive Coupling Form-Flex BPU Center Member and Hub RemovalCompressor Replacement Table 5-6. Clamping Bolts and Set Screw Torque SpecificationsLock Washer Compressor Shaft Bearing Float Inspections Figure 5-11. Bearing Axial Float InspectionGate Rotor Float and Gate Rotor Bearing Float Inspection Table 5-7. Maximum Bearing FloatFigure 5-12. Bearing Radial Float Inspection Figure 5-13. Gate Rotor FloatTable 5-8. Gate Rotor Float Figure 5-14. Gate Rotor Bearing FloatApplied Force Rigidly attach dial indicator Use bolt for fulcurm Gate rotor bearing float being measuredSection 5 Maintenance/Service Gate Rotor and Support Clearance Figure 5-15. Gate Rotor and Support Clearance - Minimum ClearancesFigure 5-16. Gate Rotor and Support Clearance - Measuring Gate Rotor Support Gate Rotor Gate Rotor Support Gate RotorGate Rotor Support Gate Rotor Straight Edge Straight Edge Straight EdgeVSG 301-701 Compressors Gate Rotor Assembly Replacement All VSG & VSSG Compressors ExceptTable 5-9. Gate Rotor Tool Sets Figure 5-17. Gate Rotor Assembly Removal and Tools Figure 5-18. Gate Rotor Assembly RemovalFigure 5-19. Gate Rotor Assembly and Tools Figure 5-20. Gate Rotor and Shelf ClearanceGate Rotor Assembly Replacement VSG 301-701 Compressors ONLY Figure 5-21. Gate Rotor Assembly BreakdownFigure 5-23. Gate Rotor and Shelf Clearance Figure 5-22. Gate Rotor Thrust BearingFigure 5-25. Gate Rotor Blade Installation Gate Rotor DisassemblyFigure 5-24. Gate Rotor Blade Assembly Figure 5-27. Thrust Bearing Installation Figure 5-26. Gate Rotor Thrust BearingSlide Valve Actuator Assembly Replacement Figure 5-28. Roller Bearing AssemblyCommand Shaft Seal Replacement Command Shaft Assembly ReplacementFigure 5-29. Command Shaft Seal Figure 5-30. Command Shaft Seal Installation Section 6 Troubleshooting ProblemSolution Table 6-1. Slide Valve Actuator Troubleshooting Guide 1 ofTable 6-1. Slide Valve Actuator Troubleshooting Guide 2 of Meaning Flash PatternTable 6-2. Slide Valve Actuator LED Blink Codes* 1 of er before the calibration procedure was completed. The actuator will not move while this error code is displayed. To clear the errorcalibrate the actuator. If this error has occurred and the cause was not the loss of 24V power during calibration, possible causes areTable 6-3. Troubleshooting Guide - General Problems & Solutions 1 of Table 6-3. Troubleshooting Guide - General Problems & Solutions 2 of Table 6-3. Troubleshooting Guide - General Problems & Solutions 3 of 6 - 8 / Blank Section 7 Warranty and Parts Warranty Claim ProcessingOn Site Service Support Warranty does not cover labor and extraneous expensesRemanufactured Gas Bare Shaft Compressor Process Request a “VSG Single Screw Compressor Rebuild Form”Torque Specifications ft-lbs Appendix A Torque SpecificationsTorque Specifications for 17-4 Stainless Steel Fasteners ft-lbs Appendix B Motor Compressor - General Storage Instructions Appendix C Oil Analysis Report EvaluationPRODUCT ANALYSIS REPORT No Action RequiredAppendix D Recommended Header Piping OUTLET ON TOP Appendix E Recommended Remote Air Cooled Oil Cooler PipingINLET ON BOTTOM Blank
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