Air Vent Inc IM10065 manual Safety Precautions, Location and Ventilation, Storing, Stacking

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INSTALLATION

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SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

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ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

• Use in open, well ventilated areas or vent exhaust outside.

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MOVING PARTS can injure.

Do not operate with doors open or guards off.

Stop engine before servicing.

Keep away from moving parts.

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See additional warning information at front of this operator’s manual.

Only qualified personnel should install, use, or service this equipment.

LOCATION AND VENTILATION

The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are prop- erly vented to an outside area.

CAUTION

DO NOT MOUNT OVER COMbUSTIbLE SURFACES Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface should be covered with a steel plate at least .06”(1.6mm) thick, which should extend not less than 5.90”(150mm) beyond the equipment on all sides.

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STORING

1.Store the machine in a cool, dry place when it is not in use. Protect it from dust and dirt. Keep it where it can’t be accidentally damaged from con- struction activities, moving vehicles, and other hazards.

2.Drain the engine oil and refill with fresh 10W30 oil. Run the engine for about five minutes to cir- culate oil to all the parts. See the MAINTE- NANCE section of this manual for details on changing oil.

3.Remove the battery, recharge it, and adjust the electrolyte level. Store the battery in a dry, dark place.

STACKING

AIR VANTAGE® 500 CUMMINS machines cannot be stacked.

ANGLE OF OPERATION

To achieve optimum engine performance the Air Vantage 500 CUMMINS should be run in a level posi- tion. The maximum angle of operation for the VMAC Compressor and CUMMINS engine is 20 degrees continues in all directions and 30 degrees intermittent (less than 10 minutes). When operating the welder at an angle, provisions must be made for checking and maintaining the oil level at the normal (FULL) oil capacity. Also the effective fuel capacity will be slightly less than the specified 25 gal.(94.6 ltrs.).

AIR VANTAGE® 500 CUMMINS

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Contents Safety Depends on You 11651Safety California Proposition 65 WarningsIiSAFETY IiiSAFETY IiiIvSAFETY Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents TAbLE of Contents Installation Technical Specifications AIR Vantage 500 Cummins K2325-3Safety Precautions Location and VentilationStoring StackingHigh Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine and COM- Pressor Service OILFuel USE Diesel Fuel only Fuel CAPAIR Cleaner Inlet Hood Muffler Outlet PipeSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Company Connection of Lincoln ELEC- Tric Wire Feeders Connection of LN-15 to the AIR Vantage 500 CumminsAcross The-Arc Model Control Cable ModelConnection of the LN-25 to the AIR Vantage 500 Cummins Shut off welder before making any electrical con- nectionsOperation General DescriptionControls and Settings RUN Stop SwitchEngine Temperature Gauge Hour MeterBATTERY Charging Light Idler SwitchOIL Pressure Gauge ENGINE PROTECTIONWELD MODE SELECTOR SWITCH Welding Terminals SwitchWIRE FEEDER VOLTMETER SWITCH PIN ConnectorAIR Compressor Controls 24 Thru Engine Operation Starting the EngineCold Weather Starting Stopping the EngineWelder Operation Wire WELDING-CV ARC GougingTable b.3 Typical Current Ranges Auxiliary Power Operation Simultaneous Welding and AUXIL- Iary Power LoadsBOTH 1 and 3 Phase ParallelingAccessories Optional Field Installed AccessoriesTIG Options K2641-2 Four Wheeled STEERAbLE Yard TrailerMaintenance Compressor MaintenanceService Instructions Single- and Two-StageEngine Air CleanersFuel Filters Cooling SystemPreventing Electrical Damage Cleaning Gfci Receptacle Testing and RESET- Ting ProcedureWelder / Generator MAINTE- Nance Nameplates / Warning Decals MAIN- TenanceTROUbLESHOOTING PRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionTROUbLESHOOTING Maintenance section of Authorized Field Service Facility Wiring Diagram Diagrams Engine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung