Air Vent Inc IM10065 manual Connection of Lincoln ELEC- Tric Wire Feeders, Across The-Arc Model

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INSTALLATION

A-8

 

 

 

CONNECTION OF LINCOLN ELEC- TRIC WIRE FEEDERS

WARNING

Shut off welder before making any electrical con- nections.

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Connection of LN-7, LN-8 OR LN-742 to the AIR VANTAGE® 500 CUMMINS

1.Shut the welder off.

2.Connect the LN-7, LN-8 OR LN-742 per instruc- tions on the appropriate connection diagram in Section F.

3.Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode being used.

4.Set the "MODE" switch to the "CV WIRE " posi- tion.

5.Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

6.Set the "WELD TERMINALS" switch to the "REMOTELY CONTROLLED" position.

7.Set the "IDLE" switch to the "HIGH" position.

Connection of LN-15 to the AIR VANTAGE® 500 CUMMINS

These connections instructions apply to both the LN-

15Across-The-Arc and Control Cable models. The LN-15 has an internal contactor and the electrode is not energized until the gun trigger is closed. When the gun trigger is closed the wire will begin to feed and the welding process is started.

1.Shut the welder off.

2.For electrode Positive, connect the electrode cable to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For elec- trode Negative, connect the electrode cable to the "-" terminal of the welder and work cable to the "+" terminal of the welder.

3.Across The-Arc Model:

Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON".

When the gun trigger is closed, the current sens- ing circuit will cause the AIR VANTAGE® 500 CUMMINS engine to go to the high idle speed, the wire will begin to feed and the welding process started. When welding is stopped, the engine will revert to low idle speed after approxi- mately 12 seconds unless welding is resumed.

4.Control Cable Model:

Connect Control Cable between Engine Welder and Feeder.

Set the "WELD TERMINALS" switch to

"REMOTELY CONTROLLED"

Set the MODE switch to the "CV-WIRE " position.

Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode polar- ity being used.

Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

Set the "IDLE" switch to the "AUTO" position.

When the gun trigger is closed, the current sens- ing circuit will cause the AIR VANTAGE® 500 CUMMINS engine to go to the high idle speed, the wire will begin to feed and the welding process started. When welding is stopped, the engine will revert to low idle speed after approxi- mately 12 seconds unless welding is resumed.

Attach the single lead from the front of the LN-15 to work using the spring clip at the end of the lead. This is a control lead to supply current to the wire feeder motor; it does not carry welding current.

AIR VANTAGE® 500 CUMMINS

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Contents Safety Depends on You 11651Safety California Proposition 65 WarningsIiSAFETY IiiSAFETY IiiIvSAFETY Précautions DE SûretéElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents TAbLE of Contents Installation Technical Specifications AIR Vantage 500 Cummins K2325-3Storing Safety PrecautionsLocation and Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingFuel USE Diesel Fuel only PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel CAPSpark Arrestor AIR Cleaner Inlet HoodMuffler Outlet Pipe Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Company Across The-Arc Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 to the AIR Vantage 500 Cummins Control Cable ModelConnection of the LN-25 to the AIR Vantage 500 Cummins Shut off welder before making any electrical con- nectionsOperation General DescriptionEngine Temperature Gauge Controls and SettingsRUN Stop Switch Hour MeterOIL Pressure Gauge BATTERY Charging LightIdler Switch ENGINE PROTECTIONWIRE FEEDER VOLTMETER SWITCH WELD MODE SELECTOR SWITCHWelding Terminals Switch PIN ConnectorAIR Compressor Controls 24 Thru Cold Weather Starting Engine OperationStarting the Engine Stopping the EngineWelder Operation Wire WELDING-CV ARC GougingTable b.3 Typical Current Ranges BOTH 1 and 3 Phase Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads ParallelingTIG Options AccessoriesOptional Field Installed Accessories K2641-2 Four Wheeled STEERAbLE Yard TrailerMaintenance Compressor MaintenanceService Instructions Single- and Two-StageEngine Air CleanersFuel Filters Cooling SystemPreventing Electrical Damage Welder / Generator MAINTE- Nance CleaningGfci Receptacle Testing and RESET- Ting Procedure Nameplates / Warning Decals MAIN- TenanceTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionTROUbLESHOOTING Maintenance section of Authorized Field Service Facility Wiring Diagram Diagrams Engine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung

IM10065 specifications

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