Air Vent Inc IM10065 manual Connection of the LN-25 to the AIR Vantage 500 Cummins

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A-9

INSTALLATION

A-9

 

 

 

CONNECTION OF THE LN-25 TO THE AIR VANTAGE® 500 CUMMINS.

WARNING

Shut off welder before making any electrical con- nections.

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The LN-25 with or without an internal contactor may be used with the AIR VANTAGE® 500 CUMMINS. See the appropriate connection diagram in Section F.

NOTE: The LN-25 (K431) Remote Control Module and (K432) Remote Cable are not recommended for use with the AIR VANTAGE® 500 CUMMINS.

1.Shut the welder off.

2.For electrode Positive, connect the electrode cable from the LN-25 to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For electrode Negative, connect the electrode cable from the LN-25 to the "-" terminal of the welder and work cable to the "+" terminal of the welder.

3.Attach the single lead from the front of the LN-25 to work using the spring clip at the end of the lead. This is a control lead to supply current to the wire feeder motor; it does not carry welding current.

4.Set the MODE switch to the "CV-WIRE " position.

5.Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON"

6.Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

7.Set the "IDLE" switch to the "AUTO" position. When not welding, the AIR VANTAGE® 500 CUMMINS engine will be at the low idle speed. If you are using an LN-25 with an internal contactor, the electrode is not energized until the gun trigger is closed.

8.When the gun trigger is closed, the current sensing circuit will cause the AIR VANTAGE® 500 CUM- MINS engine to go to the high idle speed, the wire will begin to feed and the welding process started. When welding is stopped, the engine will revert to low idle speed after approximately 12 seconds unless welding is resumed.

CAUTION

If you are using an LN-25 without an internal con- tactor, the electrode will be energized when the AIR VANTAGE® 500 CUMMINS is started.

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CONNECTION OF AN NA-3 AUTOMATIC WELDING SYSTEM TO THE AIR VAN- TAGE® 500 CUMMINS

For connection diagrams and instructions for connect- ing an NA-3 Welding System to the AIR VANTAGE®

500CUMMINS, refer to the NA-3 Welding System instruction manual. The connection diagram for the LN-8 can be used for connecting the NA-3.

• Set the Wire Feeder Voltage Switch to 115V.

CONNECTION OF MAGNUM SC SPOOL GUN TO THE AIR VANTAGE® 500 CUM-

MINS (SEE SECTION F)

Spool Gun (K487-25) and Cobramatic to AIR VAN- TAGE® 500 CUMMINS

Shut the welder off.

Connect per instructions on the appropriate connec- tion diagram in Section F.

AIR VANTAGE® 500 CUMMINS

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Contents 11651 Safety Depends on YouCalifornia Proposition 65 Warnings SafetyIiSAFETY Iii IiiSAFETYPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately ViiOn-Line Product Registration TAbLE of Contents TAbLE of Contents Technical Specifications AIR Vantage 500 Cummins K2325-3 InstallationStacking Safety PrecautionsLocation and Ventilation StoringTowing High Temperature OperationLifting High Altitude OperationFuel CAP PRE-OPERATION Engine and COM- Pressor ServiceOIL Fuel USE Diesel Fuel onlyWelding Terminals AIR Cleaner Inlet HoodMuffler Outlet Pipe Spark ArrestorAuxiliary Power Receptacles Remote ControlSTANDbY Power Connections Company Control Cable Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 to the AIR Vantage 500 Cummins Across The-Arc ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR Vantage 500 CumminsGeneral Description OperationHour Meter Controls and SettingsRUN Stop Switch Engine Temperature GaugeENGINE PROTECTION BATTERY Charging LightIdler Switch OIL Pressure GaugePIN Connector WELD MODE SELECTOR SWITCHWelding Terminals Switch WIRE FEEDER VOLTMETER SWITCHAIR Compressor Controls 24 Thru Stopping the Engine Engine OperationStarting the Engine Cold Weather StartingWelder Operation ARC Gouging Wire WELDING-CVTable b.3 Typical Current Ranges Paralleling Auxiliary Power OperationSimultaneous Welding and AUXIL- Iary Power Loads BOTH 1 and 3 PhaseK2641-2 Four Wheeled STEERAbLE Yard Trailer AccessoriesOptional Field Installed Accessories TIG OptionsCompressor Maintenance MaintenanceSingle- and Two-StageEngine Air Cleaners Service InstructionsCooling System Fuel FiltersPreventing Electrical Damage Nameplates / Warning Decals MAIN- Tenance CleaningGfci Receptacle Testing and RESET- Ting Procedure Welder / Generator MAINTE- NanceTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLETROUbLESHOOTING Maintenance section of Authorized Field Service Facility Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung

IM10065 specifications

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