Air Vent Inc IM10065 Welder / Generator MAINTE- Nance, Nameplates / Warning Decals MAIN- Tenance

Page 33

D-4

MAINTENANCE

D-4

 

 

 

NAMEPLATES / WARNING DECALS MAIN- TENANCE

Whenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replacement item number.

WELDER / GENERATOR MAINTE- NANCE

STORAGE

Store the AIR VANTAGE® 500 CUMMINS in a clean, dry protected areas.

CLEANING

Blow out the generator and controls periodically with low pressure air. Do this at least once a week in par- ticularly dirty areas.

bRUSH REMOVAL AND REPLACEMENT

It is normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator overhaul is necessary.

WARNING

Do not attempt to polish slip rings while the engine is running.

------------------------------------------------------------------------

GFCI RECEPTACLE TESTING AND RESET- TING PROCEDURE

The GFCI receptacle should be properly tested at least once every month or whenever it is tripped. To properly test and reset the GFCI receptacle:

•If the receptacle has tripped, first carefully remove any load and check it for damage.

•If the equipment has been shut down, it must be restarted.

•The equipment needs to be operating at high idle speed and any necessary adjustments made on the control panel so that the equipment is providing at least 80 volts to the receptacle input terminals.

•The circuit breaker for this receptacle must not be tripped. Reset if necessary.

•Push the "Reset" button located on the GFCI recep- tacle. This will assure normal GFCI operation.

•Plug a night-light (with an "ON/OFF" switch) or other product (such as a lamp) into the GFCI receptacle and turn the product "ON".

•Push the "Test" button located on the GFCI recepta- cle. The night-light or other product should go "OFF".

•Push the "Reset" button, again. The light or other product should go "ON" again.

If the light or other product remains "ON" when the "Test" button is pushed, the GFCI is not working prop- erly or has been incorrectly installed (miswired). If your GFCI is not working properly, contact a qualified, certified electrician who can assess the situation, rewire the GFCI if necessary or replace the device.

Table D.1 Engine Maintenance Components

 

ITEM

MAKE

PART NUMbER

SERVICE INTERVAL

 

 

Air Cleaner Element

Donaldson

P822768

Replace as indicated by

 

 

 

 

 

Service Indicator

 

 

 

Fleetguard

AF25436

 

 

 

Oil Filer

Cummins

C6002112110

Replace every 750 hours or 3 months,

 

 

 

Fleetguard

LF16011

whichever is less.

 

 

Fan Belt

Cummins

C0412021749

Inspect every 1000 hours or 12 months,

 

 

 

 

 

whichever is less.

 

 

Fuel Strainer

Cummins

3826094

Inspect and replace monthly as

 

 

 

Fleetguard

FF5079

required. Replace annually.

 

 

Fuel Filter /

Fleetguard

FS19594

Replace every 500 hours or 6 months,

 

 

Water Separator

 

 

whichever is less.

 

 

Battery

-----

BCI GROUP 34

Inspect every 500 hours

 

 

Engine Oil Change

See Manual

-----

Change every 750 hours or 3 months,

 

 

 

 

 

whichever is less. Check daily.

 

 

 

 

 

 

 

AIR VANTAGE® 500 CUMMINS

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Contents 11651 Safety Depends on YouCalifornia Proposition 65 Warnings SafetyIiSAFETY Iii IiiSAFETYPrécautions DE Sûreté IvSAFETYElectromagnetic Compatibility EMC Methods of Reducing Emissions Mains Supply Vii Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration TAbLE of Contents TAbLE of Contents Technical Specifications AIR Vantage 500 Cummins K2325-3 InstallationLocation and Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingOIL PRE-OPERATION Engine and COM- Pressor ServiceFuel USE Diesel Fuel only Fuel CAPMuffler Outlet Pipe AIR Cleaner Inlet HoodSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesSTANDbY Power Connections Company Connection of LN-15 to the AIR Vantage 500 Cummins Connection of Lincoln ELEC- Tric Wire FeedersAcross The-Arc Model Control Cable ModelShut off welder before making any electrical con- nections Connection of the LN-25 to the AIR Vantage 500 CumminsGeneral Description OperationRUN Stop Switch Controls and SettingsEngine Temperature Gauge Hour MeterIdler Switch BATTERY Charging LightOIL Pressure Gauge ENGINE PROTECTIONWelding Terminals Switch WELD MODE SELECTOR SWITCHWIRE FEEDER VOLTMETER SWITCH PIN ConnectorAIR Compressor Controls 24 Thru Starting the Engine Engine OperationCold Weather Starting Stopping the EngineWelder Operation Wire WELDING-CV ARC GougingTable b.3 Typical Current Ranges Simultaneous Welding and AUXIL- Iary Power Loads Auxiliary Power OperationBOTH 1 and 3 Phase ParallelingOptional Field Installed Accessories AccessoriesTIG Options K2641-2 Four Wheeled STEERAbLE Yard Trailer Compressor Maintenance MaintenanceSingle- and Two-StageEngine Air Cleaners Service InstructionsFuel Filters Cooling SystemPreventing Electrical Damage Gfci Receptacle Testing and RESET- Ting Procedure CleaningWelder / Generator MAINTE- Nance Nameplates / Warning Decals MAIN- TenanceTROUbLESHOOTING Symptoms PRObLEMSPOSSIbLE Cause Recommended Course of ActionTROUbLESHOOTING Maintenance section of Authorized Field Service Facility Wiring Diagram Diagrams To Work Electrode Cable To Wire Feed Unit Engine Welders / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print AIR Vantage 500 Cummins Precaucion Warnung
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