Table 30 — Troubleshooting
FAULT | HEATING | COOLING | POSSIBLE CAUSE | SOLUTION | |
Main Power Problems | X | X | Green Status LED Off | Check line voltage circuit breaker and disconnect. | |
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| Check for line voltage between L1 and L2 on the contactor. | |
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| Check for 24 vac between R and C on controller. | |
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| Check primary/secondary voltage on transformer. | |
HP Fault — Code 2 |
| X | Reduced or no water flow in | Check pump operation or valve operation/setting. | |
High Pressure |
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| cooling |
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| Check water flow adjust to proper flow rate. | |||
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| X | Water temperature out of | Bring water temperature within design parameters. | |
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| range in cooling |
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| X |
| Reduced or no airflow in | Check for dirty air filter and clean or replace. | |
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| heating |
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| Check fan motor operation and airflow restrictions. | ||
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| Dirty air coil — construction dust etc. | |
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| External static too high. Check Tables | |
| X |
| Air temperature out of range | Bring return air temperature within design parameters. | |
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| in heating |
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| X | X | Overcharged with refrigerant | Check superheat/subcooling vs typical operating condition Table 21. | |
| X | X | Bad HP switch | Check switch continuity and operation. Replace. | |
LP/LOC Fault — Code 3 | X | X | Insufficient charge | Check for refrigerant leaks. | |
Low Pressure/Loss of |
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X |
| Compressor pump down at | Check charge and | ||
Charge |
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FP1 Fault — Code 4 | X |
| Reduced or no water flow in | Check pump operation or water valve operation/setting. | |
Water Freeze Protection |
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| heating |
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| Plugged strainer or filter. Clean or replace. | |||
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| Check water flow adjust to proper flow rate. | |
| X |
| Inadequate antifreeze level | Check antifreeze density with hydrometer. | |
| X |
| Improper freeze protect set- | Clip JW2 jumper for antifreeze (10 F) use. | |
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| ting (30 F vs 10 F) |
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| X |
| Water temperature out of | Bring water temperature within design parameters. | |
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| range |
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| X | X | Bad thermistor | Check temperature and impedance correlation. | |
FP2 Fault — Code 5 |
| X | Reduced or no airflow in | Check for dirty air filter and clean or replace. | |
Air Coil Freeze |
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| cooling |
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| Check fan motor operation and airflow restrictions. | |||
Protection |
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| External static too high. Check Tables | ||
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| X | Air temperature out of range | Too much cold vent air. Bring entering air temperature within design | |
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| parameters. | |
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| X | Improper freeze protect set- | Normal airside applications will require 30 F only. | |
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| ting (30 F vs 10 F) |
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| X | X | Bad thermistor | Check temperature and impedance correlation. | |
Condensate Fault — | X | X | Blocked drain | Check for blockage and clean drain. | |
Code 6 |
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X | X | Improper trap | Check trap dimensions and location ahead of vent. | ||
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| X | Poor drainage | Check for piping slope away from unit. | |
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| Check slope of unit toward outlet. | |
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| Poor venting. Check vent location. | |
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| X | Moisture on sensor | Check for moisture shorting to air coil. | |
Over/Under Voltage — | X | X | Under voltage | Check power supply and 24 vac voltage before and during operation. | |
Code 7 |
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| Check power supply wire size. | ||
(Auto Resetting) |
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| Check compressor starting. | ||
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| Check 24 vac and unit transformer tap for correct power supply voltage. | |
| X | X | Over voltage | Check power supply voltage and 24 vac before and during operation. | |
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| Check 24 vac and unit transformer tap for correct power supply voltage. | |
Performance Monitor — | X |
| Heating mode FP2>125 F | Check for poor airflow or overcharged unit. | |
Code 8 |
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| X | Cooling mode FP1>125 F | Check for poor water flow or airflow. | ||
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| OR FP2< 40 F |
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FP1 and FP2 | X |
| FP1 temperature is higher | Swap FP1 and FP2 thermistors. | |
Thermistors — |
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| than FP2 temperature. |
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Code 9 |
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| X | FP2 temperature is higher | Swap FP1 and FP2 thermistors. | ||
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| than FP1 temperature. |
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No Fault Code Shown | X | X | No compressor operation | See scroll compressor rotation section. | |
| X | X | Compressor overload | Check and replace if necessary. | |
| X | X | Control board | Reset power and check operation. | |
Unit Short Cycles | X | X | Dirty air filter | Check and clean air filter. | |
| X | X | Unit in 'Test Mode' | Reset power or wait 20 minutes for auto exit. | |
| X | X | Unit selection | Unit may be oversized for space. Check sizing for actual load of space. | |
| X | X | Compressor overload | Check and replace if necessary. | |
Only Fan Runs | X | X | Thermostat position | Ensure thermostat set for heating or cooling operation. | |
| X | X | Unit locked out | Check for lockout codes. Reset power. | |
| X | X | Compressor overload | Check compressor overload. Replace if necessary. | |
| X | X | Thermostat wiring | Check Y and W wiring at heat pump. Jumper Y and R for compressor | |
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| operation in Test mode. | |
LEGEND |
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RV — Reversing Valve |
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