Southbend SB1019 owner manual Additional Metal Bandsaw Safety

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Model SB1019

S A F E T Y

For Machines Mfg. Since 8/09

Additional Metal Bandsaw Safety

1.Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks or missing teeth before each use.

2.Hand Placement. Hands could be cut by the blade or crushed when lowering the headstock. Never position fingers or thumbs in line with the cut or under the headstock while it is moving.

3.Blade Guard. Hands and fingers can easily be cut by the bandsaw blade. To reduce the risk of laceration injuries, do not operate this bandsaw without the blade guard in place.

4.Starting Position. To reduce the likelihood of blade breakage and possible entanglement, never turn the saw ON with the blade resting on the workpiece.

5.Blade Replacement. The blade can only make a safe and efficient cut if the teeth are facing the workpiece. When replacing blades, make sure the teeth face toward the workpiece. Wear gloves to protect hands and safety glasses to protect eyes.

6.Workpiece Handling. A workpiece that shifts unexpectedly when being cut can result in impact or laceration injuries. To reduce the risk of injury, always securely clamp the workpiece in the vise and use additional support fixtures if needed. Never hold the workpiece with your hands during a cut. Flag long pieces to reduce the risk of tripping over them.

7.Power Interruption. Unplug the machine and turn the power switch OFF after a power interruption. If left plugged in and turned ON, this machine will start up when power is restored, resulting in possible entanglement, laceration, or amputation hazards.

8.Hot Surfaces/Sharp Edges. Due to the cutting process, a freshly cut workpiece, chips, and some machine components can be hot enough to burn you and sharp enough to cut you. Allow components to cool and use safe handling methods to reduce the risk of these injuries.

9.Moving Blade. A moving bandsaw blade presents a serious risk for laceration or amputation injuries. Always allow the blade to come to a complete stop before mounting or repositioning a workpiece in the vise. Never touch a moving blade.

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Contents METAL-CUTTING Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification ON/OFFMachine Specifications Machine SpecificationsOther Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Bandsaw Safety Availability Power Supply RequirementsThings Youll Need Full-Load Current RatingCircuit Requirements for For 110V Connection PrewiredCircuit Information Grounding RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Bolting to Concrete Floors Machine MountsMachine Setup To set up the machinePower Connection Installing stop rodTest Run Inspections AdjustmentsTo test run your machine OperationPERATIONOverview Description of Controls & Components Blade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes To change the bladeTo tension the blade on the bandsaw Blade TensionBlade Breakage Most common causes of avoidable blade breakage areBlade Care Blade Care & Break-InBlade Speed Blade Break-InBlade Speed Chart Chip Inspection ChartDownfeed Rate Downfeed PressureCuts to the Right Angle CutsCuts to the Left Workpiece Holding To adjust the blade guideBlade Guide Vise Quick ReleaseCutting Fluid System Cutting FluidTo use the cutting fluid system Operation Tips Coolant control valveCleaning LubricationMachine Storage GearboxTroubleshooti NG Blade Selection section beginning on Troubleshooti NG To adjust the blade tracking Blade TrackingBlade Guide Bearings Squaring the BladeAdjusting Angle Stops To adjust the angle stopsElectricalL CTRICALSafety Instructions Wiring Diagram Color KEY220V Conversion To convert the Model SB1019 toWiring Diagram 110 VACWiring Component Locations Limit switch and coolant pump locationsCabinet & Base Cabinet & Base Parts List DescriptionMotor & Head Motor & Head Parts List Blade Guide Assemblies Coolant Nozzle BracketGearbox Gearbox Parts List Machine Labels R R a N T Y Southbendlathe.com