Southbend SB1019 owner manual Blade Guide Bearings, Squaring the Blade

Page 41

For Machines Mfg. Since 8/09

S E R V I C E

Model SB1019

Blade Guide Bearings

The blade guide bearings must support the blade correctly to make cuts that are perpendicular to the table surface. One bearing on each assembly has an eccentric shaft that can be adjusted to properly support the blade. The bearings are secured in place by a hex nut and lock washer, as shown in Figure 40.

!

Support Bearing

Eccentric

ShaftHex Nut &

Lock Washer

Figure 40. Blade guide adjustments.

To adjust the blade guide bearings:

1.DISCONNECT BANDSAW FROM POWER!

2.Lift the headstock and close the downfeed valve to stop it in the uppermost position.

3.Loosen the hex nuts that secure the eccentric shafts attached to the guide bearings.

4.Adjust the eccentric shaft as necessary so that it pushes against the blade just enough to hold the blade flat between the bearings.

Note: Since the bearings twist the blade into position, it is acceptable if there is 0.001"–0.002" gap between the blade and the front or back of the bearing. Just make sure not to squeeze the blade too tightly with the bearings. After the guide bearings are set, you should be able to rotate the guide bearings (although they will be stiff) with your fingers.

5.Adjust the support bearing in the same manner, but leave a gap between 0.002– 0.003" from the back of the blade.

Squaring the Blade

A blade that is perpendicular to the table surface provides the best cutting results with minimal side loading and blade wear. Frequently check and adjust this setting.

To square the blade to the table:

1.DISCONNECT BANDSAW FROM POWER!

2.Separate the blade guides as far as possible, then lower the bandsaw all the way until it contacts the downfeed stop bolt.

3.Place a square on the table bed and against the edge of the blade, as shown in Figure 41, then check different points along the length of the table between the blade guides.

!

Cap Screws

Figure 41. Squaring the blade.

4.If the blade is not square to the table, loosen the cap screws shown in Figure 41 and rotate the blade guide bearing assemblies as necessary until the blade is perpendicular to the bed, then re-tighten the hex bolts.

-39-

Image 41
Contents METAL-CUTTING Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine ON/OFF IdentificationMachine Specifications Machine SpecificationsOther Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Bandsaw Safety Things Youll Need Power Supply RequirementsAvailability Full-Load Current RatingCircuit Information For 110V Connection PrewiredCircuit Requirements for Grounding RequirementsExtension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting Machine Mounts Bolting to Concrete FloorsTo set up the machine Machine SetupInstalling stop rod Power ConnectionTo test run your machine Inspections AdjustmentsTest Run OperationPERATIONOverview Description of Controls & Components Blade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo change the blade Blade ChangesBlade Breakage Blade TensionTo tension the blade on the bandsaw Most common causes of avoidable blade breakage areBlade Speed Blade Care & Break-InBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartDownfeed Pressure Downfeed RateCuts to the Left Angle CutsCuts to the Right Blade Guide To adjust the blade guideWorkpiece Holding Vise Quick ReleaseTo use the cutting fluid system Cutting FluidCutting Fluid System Coolant control valve Operation TipsLubrication CleaningGearbox Machine StorageTroubleshooti NG Blade Selection section beginning on Troubleshooti NG Blade Tracking To adjust the blade trackingSquaring the Blade Blade Guide BearingsTo adjust the angle stops Adjusting Angle StopsWiring Diagram Color KEY ElectricalL CTRICALSafety InstructionsTo convert the Model SB1019 to 220V Conversion110 VAC Wiring DiagramLimit switch and coolant pump locations Wiring Component LocationsCabinet & Base Description Cabinet & Base Parts ListMotor & Head Motor & Head Parts List Coolant Nozzle Bracket Blade Guide AssembliesGearbox Gearbox Parts List Machine Labels R R a N T Y Southbendlathe.com